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8 General information

It is important to observe the technical data during installation, operation and maintenance.
Inform personnel about the technical data.

8.1

Recommendations and general safety precautions

Below are other recommendations and reminders from Alfa Laval about the Tote Blast Station:

-

Have a professional electrician service all electrical components

-

Be mindful of filtration of the cleaning fluid or water. Large partials or debris in the water can damage the pump and/or the
Alfa Laval GJ tank cleaning machine

-

If the tote does not gravity drain through the 2” drain and the tote begins to fill with washing fluid, please contact Alfa
Laval immediately to re-size the Alfa Laval to 19gpm or less

-

Using 460 volts to the control panel will cause damage to the control panel. If 460 volts is required please contact Alfa Laval
immediately

-

Make sure before use that the pump has been properly primed. If the pump is run dry damage can be caused. See
section F for priming instructions

-

The flange gaskets must be properly installed to ensure no leakage

-

All safety precautions are taken before starting and while operating the Tote Blast Station

8.2

Service and Repair

Upon every return of a product, no matter if for modifications or repair, it is necessary to contact your local Alfa Laval office to
guarantee a quick execution of your request.

You will receive instructions regarding the return procedure from your local Alfa Laval office. Be sure to follow the instructions
closely.

8.3

How to Order Spare Parts

On the Cross Sectional Drawings as well as on all instruction drawings, the individual parts have a pos. No., which is the same
on all drawings. From the pos. No. the part is easily identified in the Reference Lists of Parts..

Individual parts should always be ordered from the Reference Lists of Parts, page. Ref. No. and description should be clearly
stated.

Please also quote the type of machine and serial No. This will help us to help you. The type and serial Nos. are stamped on the
Body of the tank cleaning machine.

8.4

How to contact Alfa Laval Kolding A/S

For further information please feel free to contact:

Alfa Laval Kolding A/S

31, Albuen - DK 6000 Kolding - Denmark
Registration number: 30938011
Tel switchboard: +45 79 32 22 00 - Fax switchboard: +45 79 32 25 80
www.toftejorg.com, www.alfalaval.dk - [email protected]

Contact details for all countries are continually updated on our websites

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Summary of Contents for GJ Tote Blast Station

Page 1: ...First published XXXX XX ESE03473 EN1 2016 12 Original manual Instruction Manual Alfa Laval GJ Tote Blast Station...

Page 2: ......

Page 3: ...Marking 6 4 Installation 7 4 1 Unpacking delivery 7 4 2 Tools and materials 7 4 3 System layout 8 4 4 Pump and control panel mounting 9 4 5 pump set up 10 4 6 Pump priming 11 4 7 Electrical set up 11...

Page 4: ...onformity with the following directive with amendments Machinery Directive 2006 42 EC DS EN ISO 12100 2011 The Pressure Directive 97 23 EC According to its own volume and the rated pressure range the...

Page 5: ...ing the Alfa Laval GJ Tote Blast Station 2 1 Important information WARNING Indicates that special procedures must be followed to avoid serious personal injury CAUTION Indicates that special procedures...

Page 6: ...ltistage centrifugal pump with motor control panel a x50 hose and all the necessary fittings and hardware required for permanent installation The system also comes with a threaded inlet adapter that c...

Page 7: ...aise it upright and remove from the box In some cases eye bolts may be needed to move the pump The mechanical hoist must also be used to position the pump into place for mounting Remove the packaging...

Page 8: ...e NOTE Use four 4 vibration resistant wedge stud anchors or equivalent to mount the vertical multistage pump For all electrical work including mounting positioning and wiring of all system components...

Page 9: ...nting holes onto the floor Be sure to take into account the direction of the flow of the pump so that the suction hose and discharge hose can be properly routed Step 2 Move the pump out of the way to...

Page 10: ...flow arrow located towards the bottom of the pump Then with the flange gasket in between the two flanges install the four flange bolts and nuts NOTE DO NOT TIGHTEN All four flange bolts must be snug f...

Page 11: ...7 Electrical set up Alfa Laval recommends that all electrical work be done by a professional electrician using the proper industry standards The electrical diagram for the control panel can be found...

Page 12: ...the timer on the control panel see appendix for timer instructions to the desired cleaning time and press the green button on the control panel to start If there is an emergency the operator can stop...

Page 13: ...with internal timer Power rating See table Mains voltage 240 480 dual voltage On off Local mains disconnect Insulation class NEMA Timers Internal adjustable 1 min 1 hours PHYSICAL DATA Materials Prod...

Page 14: ...o observe the technical data during installation operation and maintenance Inform personnel about the technical data 7 2 Pump curves at 60 Hz Flow rate Pump model Power rating 12 gpm CRI 3 19 3 HP 2 2...

Page 15: ...tarting and while operating the Tote Blast Station 8 2 Service and Repair Upon every return of a product no matter if for modifications or repair it is necessary to contact your local Alfa Laval offic...

Page 16: ...s the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document may be copied r...

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