Alfa IN PEGAS 250 MIG SYN Instruction Manual Download Page 4

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www.alfain.eu 

2. SAFETY PRECAUTIONS 

PERSONAL PROTECTION 

1.  For  safety  reasons,  it  is  necessary  to  use  welding  gloves  during  welding. 

These  gloves  will  protect  you  before  intervention  of  electric  current 
(open circuit voltage). It protects you against thermal radiation and splashing 
drops of hot metal too. Wear sturdy isolated shoes. Do not wear open shoes, 
because drops of hot metal can cause burns. 

2.  Do not look into the welding arc without eye and face protection. Always use 

good quality welding helmet with intact protective filter. 

3.  The persons appearing in the vicinity of the welding must be informed of the 

danger and must be equipped with protective equipment. 

4.  During  welding,  especially  in  small  spaces,  it  is  necessary  to  ensure  an 

adequate supply of fresh air, because during welding, harmful fumes arise. 

5.  In  tanks  of  gas,  oil,  fuel,  etc.,  (even  empty  ones)  do  not  make  welding, 

because there is a chance of explosion. 

6.  In areas with chance of explosion special provisions are applied. 
7.  Welding  machines  that  are  subjected  to  great  exertion  must  comply  with 

specific security requirements. These include the rail pressure of the vessel 
etc.  These  connections  may  only  be  carried  out  by  competently  trained 
welders with the necessary permissions. 

SAFETY REGULATIONS 

1.  Before starting work with welding machine it is necessary to get familiar with 

the provisions of the ČSN 050601 and norm ČSN 050630. 

2.  With  a  bottle  of  CO2  or  mixed  gases  should  be  handled  according  to  the 

regulations for working with pressure vessels contained in ČSN 07 83 05 and 
norm ČSN 07 85 09. 

3.  The welder must use protective equipment. 
4.  Before  working  on  the  electrical  part,  removing  the  cover  or  cleaning  it  is 

necessary to disconnect the device from the network. 

 

 

 

Summary of Contents for PEGAS 250 MIG SYN

Page 1: ...ALFA IN a s www alfain eu PEGAS 250 320 MIG SYN manual EN 05 WELDING MACHINES PEGAS 250 MIG SYN PEGAS 320 MIG SYN INSTRUCTION MANUAL...

Page 2: ...UTIONS 4 3 OPERATING CONDITIONS 5 4 TECHNICAL DATA 6 5 ACCESSORIES 7 6 DESCRIPTION OF THE APPLIANCE 8 7 BASIC SETTINGS 14 8 MIG MAG WELDING SYNERGY 17 9 MIG MAG WELDING MANUAL 18 10 MMA WELDING COATED...

Page 3: ...nections of structural steels With welding machine PEGAS 250 320 MIG SYN it is possible to weld different types of connections blunt single sided double sided fillet lap etc using wire diameter from 0...

Page 4: ...resh air because during welding harmful fumes arise 5 In tanks of gas oil fuel etc even empty ones do not make welding because there is a chance of explosion 6 In areas with chance of explosion specia...

Page 5: ...removal of the plug fuse replacement should be performed by an authorized person 8 With competent mains voltage and input must match the plug 9 Do not use the machine for other purposes such as defro...

Page 6: ...rent DZ x I2 A 60 250 50 250 25 315 20 300 Protection IP 23S Standards EN 60974 1 EN 60974 10 cl A Dimensions w x d x h mm 240 x 640 x 438 Weight kg 26 6 Wire feed speed m min 1 0 15 1 0 15 Spool diam...

Page 7: ...T Designation Description VM0321 3 Hose for gas connection PEGAS 3m 012 0252 Welding torch MB 24KD 4 m GRIP VM0023 Welding cables PEGAS 2x 3m 35 50 NOTICE If you decide to use a different torch than t...

Page 8: ...6 A5 Current encoder A6 Control light Material thickness mm A7 Control light Wire speed m min A8 Button for selecting the parameters to be displayed A9 Control light Current A A10 Left display A11 Rig...

Page 9: ...e arm E2 Pressure arm E3 Inlet liner E4 EURO connector E5 Roll CHOOSING THE FEEDING ROLL In all machines ALFA IN MIG MAG rolls with two grooves are used These grooves are intended for two different wi...

Page 10: ...5438 Flux core 0 8 1 0 2318 5439 1 0 1 2 2319 5440 1 2 1 4 2320 5441 ADJUSTING THE MACHINE FOR ANOTHER WIRE DIAMETER In all machines ALFA IN MIG MAG are used rolls with two grooves These grooves are...

Page 11: ...Customization of the feed for the aluminium wire G1 EURO connector G2 Rolls G3 Liner terminal for 4 0mm 4 7mm outer diameter G4 O ring 3 5 x1 5mm to prevent escape of gas G5 Nut G6 Liner tefl G7 Susta...

Page 12: ...pressure force is too high it will lead to increased mechanical wear of bearings and it can damage the machine Before putting into operation clean the rolls from preservative oil INSERTING THE WIRE TO...

Page 13: ...ecuring of gas bottle Information can be obtained from a supplier of industrial gases 1 Fit the gas hose to the outlet on the back panel of the machine 2 Press button pic 1 A2 on the main panel If you...

Page 14: ...or SYN MIG MAG synergistic Confirm your choice by pressing the button A5 QUICK SETTING THE JOB MEMORY Works for three welding methods 1 Long press one of the buttons A4 1 2 3 4 5 6 to save set parame...

Page 15: ...nge the secondary parameters Secondary parameters for manual and synergistic methods are identical 1 Simultaneously pressing A19 and A5 encoder enters the menu for secondary parameters 2 A5 encoder se...

Page 16: ...atically locked when the torch trigger is pressed H5 When the LED is on it indicates UP DOWN and M button are functioning H6 Torch button UP H7 Torch button DOWN HOW TO SWITCH ON THE REMOTE CONTROL OF...

Page 17: ...3 s makes RESET default parameters will be restored 2 It will delete saved JOBs 8 MIG MAG WELDING SYNERGY 1 Choose SYN method see SETTING THE METHOD OF WELDING 2 Left display A10 shows SYN right disp...

Page 18: ...encored A16 9 MIG MAG WELDING MANUAL 1 Choose MAN method see SETTING THE METHOD OF WELDING 2 The left display A10 shows MAN 3 The left display A10 shows the wire feed speed the right display A11 show...

Page 19: ...elding current the right display A11 shows ELE 3 The welding current is set by the encoder A5 4 During welding the display shows measured values of welding current 5 After welding on the display will...

Page 20: ...pairs must know what to look at what to look for and what to do OPERATIONAL SAFETY INSPECTION OF THE MACHINE ACCORDING TO SN EN 60 974 4 Prescribed operations of tests procedures and required document...

Page 21: ...ate supply of a protective gas pores in the weld Poorly set the amount of supplied gas Set the correct amount as described in this instruction manual Reducing valve on the bottle is dirty Check and re...

Page 22: ...e date of sale to the end user 4 If warranty is being sought please contact your ALFA IN product supplier for the warranty repair procedure 5 ALFA IN warranty will not apply to 1 Equipment that has be...

Page 23: ...te material In accordance with European Council Directive 2002 96 EC on electrical and electronic equipment waste and its implementation in accordance with national law electric tools that have reache...

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