Alfa IN AXE 250 IN MIG MAN Instruction Manual Download Page 4

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SAFETY PRECAUTIONS 

PERSONAL PROTECTION 

1.  For  safety  reasons,  it  is  necessary  to  use  welding  gloves  during  welding. 

These  gloves  will  protect  you  before  intervention  of  electric  current 
(open circuit voltage). It protects you against thermal radiation and splashing 
drops of hot metal too. Wear sturdy isolated shoes. Do not wear open shoes, 
because drops of hot metal can cause burns. 

2.  Do not look into the welding arc without eye and face protection. Always use 

good quality welding helmet with intact protective filter. 

3.  The persons appearing in the vicinity of the welding must be informed of the 

danger and must be equipped with protective equipment. 

4.  During  welding,  especially  in  small  spaces,  it  is  necessary  to  ensure  an 

adequate supply of fresh air, because during welding, harmful fumes arise. 

5.  In  tanks  of  gas,  oil,  fuel,  etc.,  (even  empty  ones)  do  not  make  welding, 

because there is a chance of explosion. 

6.  In areas with chance of explosion special provisions are applied. 
7.  Welding  machines  that  are  subjected  to  great  exertion  must  comply  with 

specific security requirements. These include the rail pressure of the vessel 
etc.  These  connections  may  only  be  carried  out  by  competently  trained 
welders with the necessary permissions. 

SAFETY REGULATIONS 

1.  Before starting work with welding machine it is necessary to get familiar with 

the provisions of the ČSN 050601 and norm ČSN 050630. 

2.  With  a  bottle  of  CO2  or  mixed  gases  should  be  handled  according  to  the 

regulations for working with pressure vessels contained in ČSN 07 83 05 and 
norm ČSN 07 85 09. 

3.  The welder must use protective equipment. 
4.  Before  working  on  the  electrical  part,  removing  the  cover  or  cleaning  it  is 

necessary to disconnect the device from the network. 

 

OPERATING CONDITIONS 

1.  Putting  the  machine  into  operation  can  be  performed  only  by  trained 

personnel and only within the technical provisions. The manufacturer is not 
liable for damages resulting from improper use or handling. For maintenance 
and repair, use only original spare parts from ALFA IN. 

2.  Device complies with IEC 61000-3-12. 
3.  The welding machine is tested according to the degree of protection IP 23S, 

which provides protection against the intrusion of solid bodies with a diameter 
greater  than  12  mm  and  protection  against  ingress  of  water,  falling  on  the 
machine in a vertical direction or max degree of 60°. 

4.  Working ambient temperature between -10 and +40 °C. 
5.  Relative humidity below 90% at +20 °C. 

Summary of Contents for AXE 250 IN MIG MAN

Page 1: ...ALFA IN a s www alfain eu AXE 250 320 IN MIG SYN manual EN 07 WELDING MACHINES AXE 250 IN MIG SYN AXE 320 IN MIG SYN INSTRUCTION MANUAL...

Page 2: ...Y PRECAUTIONS 4 3 OPERATING CONDITIONS 4 4 TECHNICAL DATA 6 5 EQUIPMENT 7 6 DESCRIPTION OF THE APPLIANCE 7 7 BASIC SETTINGS 13 8 MMA WELDING COATED ELECTRODE ELE 20 9 ROUTINE MAINTENANCE INSPECTION 20...

Page 3: ...nections of structural steels With welding machine AXE 250 320 IN MIG SYN it is possible to weld different types of connections blunt single sided double sided fillet lap etc using wire diameter from...

Page 4: ...pressure of the vessel etc These connections may only be carried out by competently trained welders with the necessary permissions SAFETY REGULATIONS 1 Before starting work with welding machine it is...

Page 5: ...for industrial areas In case of using it in other areas there may exist special measures see EN 60974 10 15 The stability of the machine is guaranteed up to 10 inclination under the following conditio...

Page 6: ...current DZ 60 I2 A 250 230 250 230 Welding current DZ x I2 A 60 2 50 60 2 50 25 3 15 15 3 00 Protection IP 23S Standards EN 60974 1 EN 60974 10 cl A Dimensions w x d x h mm 474 x 911 x 670 Weight kg...

Page 7: ...h ABIMIG 305 d lka 3 m 5 m 5 Torch MIG PARKER SG 240 d lka 3 m 5 m 6 Torch PARKER DIGIMIG 240 d lka 3 m 5 m 7 Wire cleaner 8 Electrode module 9 UP DOWN module NOTICE If you decide to use a different t...

Page 8: ...ines ALFA IN MIG MAG rolls with two grooves are used These grooves are intended for two different wire diameters e g 0 8 and 1 0 mm Rolls for wire feed must comply with the diameter and material of th...

Page 9: ...g the rolls and rotating them or use a different roll grooves with required dimensions 1 Open the nut E1 to the right pressure roll E2 will be opened upward 2 Unscrew the plastic locking element E5 an...

Page 10: ...2 If a spool size of 15 or 18 kg is used put on each side of the spool adapter D3 The hole in the back of the adapter must fit into the pin on the wire spool holder 3 Cut off the curved or damaged end...

Page 11: ...from preservative oil INSERTING THE WIRE TO THE TORCH AND CONNECTION OF EARTH CABLE 1 Connect the earthling clamps to the welder or to the welding table Notice When inserting the wire do not point wi...

Page 12: ...ot solve the safe securing of gas bottle Information can be obtained from a supplier of industrial gases 1 Fit the gas hose to the outlet on the back panel of the machine 2 Press button pic 8 V2 on th...

Page 13: ...Adjusting Screw F8 Gas outlet 7 BASIC SETTINGS CONTROL PANEL Picture 8 Control panel V2 Button gas test V3 Button Wire Feeding V4 Instant JOB buttons 1 6 V5 Current encoder V6 Control light Material t...

Page 14: ...THE METHOD OF WELDING 1 Long pressing the button V5 opens the menu 2 By turning the button V5 choose the method ELE covered electrode MMA MAN MIG MAG manual or SYN MIG MAG synergistic Confirm your ch...

Page 15: ...priate to change the secondary parameters Secondary parameters for manual and synergistic methods are identical 1 Simultaneously pressing V19 and V5 encoder enters the menu for secondary parameters 2...

Page 16: ...nd M The UP DOWN and M buttons get automatically locked when the torch trigger is pressed H5 When the LED is on it indicates UP DOWN and M button are functioning H6 Torch button UP H7 Torch button DOW...

Page 17: ...ware 2015 and newer ELE Machine is in MMA Electrode mode RESET 1 Pressing V8 V19 at the same time more than 3 s makes RESET default parameters will be restored 2 It will delete saved JOBs MIG MAG WELD...

Page 18: ...V13 to switches between correction of voltage and correction of the choke Confirm the change with encored V16 MIG MAG WELDING MANUAL 1 Choose MAN method see SETTING THE METHOD OF WELDING 2 The left d...

Page 19: ...to ensure that the distance of the power nozzle from the material was about 10 times the diameter of the welding wire pic 8 Picture 11 Distance from nozzle to material TABLE OF WIRE CONSUMPTION DURIN...

Page 20: ...be shown ELE The remote function will not work Careful the welding voltage will be on the torch TABLE OF ELECTRODE CONSUMPTION DURING WELDING Electrode diameter mm Range of welding current A Total el...

Page 21: ...cal equipment in question 8 The person carrying out the servicing needs and repairs must know what to look at what to look for and what to do OPERATIONAL SAFETY INSPECTION OF THE MACHINE ACCORDING TO...

Page 22: ...Change the nozzle Inadequate supply of a protective gas pores in the weld Poorly set the amount of supplied gas Set the correct amount as described in this instruction manual Reducing valve on the bo...

Page 23: ...er 4 If warranty is being sought please contact your ALFA IN product supplier for the warranty repair procedure 5 ALFA IN warranty will not apply to 1 Equipment that has been modified by any other par...

Page 24: ...in accordance with national law electric tools that have reached the end of their service life must be collected separately and returned to an environmentally compatible recycling facility 12 WARRANTY...

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