Alfa IN AXE 250 IN MIG MAN Instruction Manual Download Page 10

10/24 

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For the aluminum welding it is also necessary to provide the torch tefl. liner and 
special current nipple. We do not recommend you to use the torch longer than 3 
m. Great attention must be paid to adjust the contact power of rolls – it must not 
be too high, otherwise there is a deformation of the wire.

 

As a protective atmosphere is necessary to use argon.  

 

Picture

 4

 – Customization of the feed for the aluminium wire 

G1 

EURO connector  

G2 

Rolls 

G3 

Liner terminal for 4,0mm, 4,7mm outer diameter 

G4 

O-ring 3,5 x1, 5mm to prevent escape of gas 

G5 

Nut  

G6 

Liner tefl. 

G7 

Sustain pipe for teflon and plastic liner 

INSERTING THE WIRE 

1.  Open the side cover of the wire feeder space. 
2.  Put the wire spool on the wire spool holder 

D1

 and fix it with the fixing nut 

D2

. If a spool (size of 15 or 18 kg) is used, put on each side of the spool 

adapter 

D3

. The hole in the back of the adapter must fit into the pin on the 

wire spool holder! 

3.  Cut off the curved or damaged end of welding wire and lead it through the 

inlet liner 

E3,

 and the roll into the liner inside the EURO torch connector 

(about 5 cm). Make sure, that you use the suitable groove. 

4.  Put the pressure arm 

E2

 down in that way, that the teeth or the gear fit and 

fix it by setting the lever 

E1

 into vertical position. 

5.  Adjust  the  pressure  nut  that  way  that  it  provides  constant  movement  of 

wire but it does not deform wire. The adjusting screw is located under the 
plastic screw 

E1

6.  The spool brake is set by the manufacturer. If necessary, the brake can be 

adjusted  by  a  screw 

D1

  so  that  while  stopping  the  feed,  spool  will  be 

stopped on time (it will avoid excessive release of wire).However, too tight 
brake  needlessly  strains  the  feeding  mechanism  and  thus  slippage  may 
occur in the wire rolls. 

 

 

Summary of Contents for AXE 250 IN MIG MAN

Page 1: ...ALFA IN a s www alfain eu AXE 250 320 IN MIG SYN manual EN 07 WELDING MACHINES AXE 250 IN MIG SYN AXE 320 IN MIG SYN INSTRUCTION MANUAL...

Page 2: ...Y PRECAUTIONS 4 3 OPERATING CONDITIONS 4 4 TECHNICAL DATA 6 5 EQUIPMENT 7 6 DESCRIPTION OF THE APPLIANCE 7 7 BASIC SETTINGS 13 8 MMA WELDING COATED ELECTRODE ELE 20 9 ROUTINE MAINTENANCE INSPECTION 20...

Page 3: ...nections of structural steels With welding machine AXE 250 320 IN MIG SYN it is possible to weld different types of connections blunt single sided double sided fillet lap etc using wire diameter from...

Page 4: ...pressure of the vessel etc These connections may only be carried out by competently trained welders with the necessary permissions SAFETY REGULATIONS 1 Before starting work with welding machine it is...

Page 5: ...for industrial areas In case of using it in other areas there may exist special measures see EN 60974 10 15 The stability of the machine is guaranteed up to 10 inclination under the following conditio...

Page 6: ...current DZ 60 I2 A 250 230 250 230 Welding current DZ x I2 A 60 2 50 60 2 50 25 3 15 15 3 00 Protection IP 23S Standards EN 60974 1 EN 60974 10 cl A Dimensions w x d x h mm 474 x 911 x 670 Weight kg...

Page 7: ...h ABIMIG 305 d lka 3 m 5 m 5 Torch MIG PARKER SG 240 d lka 3 m 5 m 6 Torch PARKER DIGIMIG 240 d lka 3 m 5 m 7 Wire cleaner 8 Electrode module 9 UP DOWN module NOTICE If you decide to use a different t...

Page 8: ...ines ALFA IN MIG MAG rolls with two grooves are used These grooves are intended for two different wire diameters e g 0 8 and 1 0 mm Rolls for wire feed must comply with the diameter and material of th...

Page 9: ...g the rolls and rotating them or use a different roll grooves with required dimensions 1 Open the nut E1 to the right pressure roll E2 will be opened upward 2 Unscrew the plastic locking element E5 an...

Page 10: ...2 If a spool size of 15 or 18 kg is used put on each side of the spool adapter D3 The hole in the back of the adapter must fit into the pin on the wire spool holder 3 Cut off the curved or damaged end...

Page 11: ...from preservative oil INSERTING THE WIRE TO THE TORCH AND CONNECTION OF EARTH CABLE 1 Connect the earthling clamps to the welder or to the welding table Notice When inserting the wire do not point wi...

Page 12: ...ot solve the safe securing of gas bottle Information can be obtained from a supplier of industrial gases 1 Fit the gas hose to the outlet on the back panel of the machine 2 Press button pic 8 V2 on th...

Page 13: ...Adjusting Screw F8 Gas outlet 7 BASIC SETTINGS CONTROL PANEL Picture 8 Control panel V2 Button gas test V3 Button Wire Feeding V4 Instant JOB buttons 1 6 V5 Current encoder V6 Control light Material t...

Page 14: ...THE METHOD OF WELDING 1 Long pressing the button V5 opens the menu 2 By turning the button V5 choose the method ELE covered electrode MMA MAN MIG MAG manual or SYN MIG MAG synergistic Confirm your ch...

Page 15: ...priate to change the secondary parameters Secondary parameters for manual and synergistic methods are identical 1 Simultaneously pressing V19 and V5 encoder enters the menu for secondary parameters 2...

Page 16: ...nd M The UP DOWN and M buttons get automatically locked when the torch trigger is pressed H5 When the LED is on it indicates UP DOWN and M button are functioning H6 Torch button UP H7 Torch button DOW...

Page 17: ...ware 2015 and newer ELE Machine is in MMA Electrode mode RESET 1 Pressing V8 V19 at the same time more than 3 s makes RESET default parameters will be restored 2 It will delete saved JOBs MIG MAG WELD...

Page 18: ...V13 to switches between correction of voltage and correction of the choke Confirm the change with encored V16 MIG MAG WELDING MANUAL 1 Choose MAN method see SETTING THE METHOD OF WELDING 2 The left d...

Page 19: ...to ensure that the distance of the power nozzle from the material was about 10 times the diameter of the welding wire pic 8 Picture 11 Distance from nozzle to material TABLE OF WIRE CONSUMPTION DURIN...

Page 20: ...be shown ELE The remote function will not work Careful the welding voltage will be on the torch TABLE OF ELECTRODE CONSUMPTION DURING WELDING Electrode diameter mm Range of welding current A Total el...

Page 21: ...cal equipment in question 8 The person carrying out the servicing needs and repairs must know what to look at what to look for and what to do OPERATIONAL SAFETY INSPECTION OF THE MACHINE ACCORDING TO...

Page 22: ...Change the nozzle Inadequate supply of a protective gas pores in the weld Poorly set the amount of supplied gas Set the correct amount as described in this instruction manual Reducing valve on the bo...

Page 23: ...er 4 If warranty is being sought please contact your ALFA IN product supplier for the warranty repair procedure 5 ALFA IN warranty will not apply to 1 Equipment that has been modified by any other par...

Page 24: ...in accordance with national law electric tools that have reached the end of their service life must be collected separately and returned to an environmentally compatible recycling facility 12 WARRANTY...

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