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Alamo Industrial Axtreme 2, Operator'S Manual

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Alamo Industrial Axtreme 2 Operator'S Manual Download Page 144

MAINTENANCE

AXTREME  2   02/10

Maintenance Section 4-4

©2010 Alamo Group

MAINTENANCE

Hydraulic Oil, Filters, and Components

Filters and Oil - Change the Pressure Filter after the first 200 hours of operation.  Change the filter again at 800
hours; then, change the oil and filters at 1600 hours.  After that, continue to change the filter every 800 hours
and the oil every 1600 hours. Use hydraulic oil Chevron 1000 THF or equivalent. 

Note: Your ambient temperature and operating conditions may require a different viscosity oil. Please consult
the oil manufacturer for proper specifications.

Keep all hoses and adapters tight.  Repair any leaks immediately.  Do not overtighten hose end fittings.
Tighten to specifications only. (See Chart Below)

Check the hydraulic oil level daily.

.

Sight Gauge

Summary of Contents for Axtreme 2

Page 1: ...55 830 372 3551 Email parts alamo industrial com BOOM ARM MOWER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ...

Page 2: ...afety equipment properly attached to minimize the chance of acci dents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense...

Page 3: ...wn this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guide...

Page 4: ...MA Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased DealerSale...

Page 5: ...REQUIREMENTS 3 4 ROPS and Seat Belt 3 4 Operator Thrown Object Protection 3 4 Tractor Lighting and SMV Emblem 3 5 Tractor Ballast 3 5 GETTING ON AND OFF THE TRACTOR 3 6 Boarding the Tractor 3 6 Dismo...

Page 6: ...ACHED HEAD STORAGE 3 47 TRANSPORTING THE TRACTOR AND IMPLEMENT 3 47 Placing Boom Arm on Boom Arm Rest 3 48 Transporting on Public Roadways 3 49 Hauling the Tractor and Implement 3 52 MAINTENANCE SECTI...

Page 7: ...Safety Section 1 1 2010 Alamo Group Inc SAFETY SECTION...

Page 8: ...are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL...

Page 9: ...ator has fully read and understood the manuals prior to operation SG 4 The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all tim...

Page 10: ...l SG 27 Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate the...

Page 11: ...ause serious injury from burns or scalding SG 38 The rotating parts of this machine continue to rotate even after the Tractor has been turned off The operator should remain in his seat for 60 seconds...

Page 12: ...th the seat belt securely fastened Inadvertent contact with the boom controls could allow a component to fall A sudden or inadvertent fall by any of these components could cause serious injury or even...

Page 13: ...ing when the Mower Head is raised and passersby are within 300 feet Raising the Mower head exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects...

Page 14: ...rivelines gearboxes or hydrualic componts such as valves tanks pumps and motors Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck SBM 20 Do not...

Page 15: ...t more uniform SFL 6 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling...

Page 16: ...use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician...

Page 17: ...unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 300 feet of...

Page 18: ...any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower wit...

Page 19: ...on under a raised boom or mower head unless it is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame wo...

Page 20: ...rp objects such as blades knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is n...

Page 21: ...rn Turn curves or go up slopes only at low speed and using a gradual turning angle Slow down on rough or uneven surfaces SBM 3 When transporting Boom Mower on a truck or trailer the height or width ma...

Page 22: ...oads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak...

Page 23: ...customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Alamo Industrial dealer to...

Page 24: ...ber Deflectors 3 02925100 1 IMPORTANT Genuine Parts 4 02958241 1 DANGER Multi Hazard 5 02967867 1 DANGER Safety Shield 6 2738332 1 REFLECT Red Reflector 7 2738333 1 REFLECT Yellow Reflector 8 nfs SERI...

Page 25: ...own Objects 3 02967668 1 DANGER Thrown Objects Safety Shields 4 02967867 1 DANGER Safety Shield 5 00725739 1 WARNING Shield and Guards 6 00758194 1 WARNING Belt Shield 7 02925100 1 IMPORTANT Genuine P...

Page 26: ...Leg Contact 6 02975515 1 WARNING Disconnect Solenoid 7 02975158 1 WARNING Hearing Protection 8 00769737 1 DANGER Cutting Blades 9 00758194 1 WARNING V Belt Pinch 10 D138 1 DECAL Blade Rotation 11 1458...

Page 27: ...2010 Alamo Group Inc SAFETY ITEM PART NO QTY DESCRIPTION 1 02962764 6 Warning Pinch Points 2 02988484 2 Name Logo 18 Axtreme 02988485 2 Name Logo 22 Axtreme 02988486 2 Name Logo 25 Axtreme 3 02987987...

Page 28: ...Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 Information that Grease Fitting is present and must apply grease P N 000678 Name LOGO Alamo...

Page 29: ...objects anytime the machine is operated in any area where thrown objects could cause property damage or bodily injury P N 00769736 DANGER Keep Away Thrown Objects Inspect the area before mowing for p...

Page 30: ...ke precautions while transporting and operating Boom Unit P N 02958241 DANGER Multi Hazard Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to...

Page 31: ...ation Clockwise P N D138 WARNING Replace blade bolts and nuts everytime you replace mower blades P N D375 WARNING Cutting while Flail Head is raised off ground will allow high speed Flail Blades to th...

Page 32: ...ent with rotating parts being hit by objects thrown with great force by blades or by blade contact P N 00725739 Instructions to properly lubricate and check mower for potential problems prior to opera...

Page 33: ...y Section 1 27 2010 Alamo Group Inc SAFETY Danger Mult Hazard Warning Failing to follow these Safety Messages and Operating Instructions can cause serious bodily injury or even death to operator and o...

Page 34: ...0 Safety Section 1 28 2010 Alamo Group Inc SAFETY DANGER Multi Hazard Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others...

Page 35: ...aulic solenoid before preforming service work on tractor or mower P N 02975515 WARNING Hearing Protection is required when working within 100 yards of this machine P N 02975158 Red Reflector Keep refl...

Page 36: ...and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH P N 02965262 WARNING...

Page 37: ...SAFETY AXTREME 2 02 10 Safety Section 1 31 2010 Alamo Group Inc SAFETY NAME DECAL AXTREME 2 18 P N 02988484 NAME DECAL AXTREME 2 22 P N 02988485 NAME DECAL AXTREME 2 25 P N 02988486...

Page 38: ...operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s...

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Page 83: ...Introduction Section 2 1 2010 Alamo Group INTRODUCTION SECTION...

Page 84: ...r and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed...

Page 85: ...rally hard to reach areas Your Axtreme 2 Boom can be equipped with a variety of cutting heads designed for spe cific cutting needs The Rotary Head Rotary unit 60 wide cut up to 5 vegetation front safe...

Page 86: ...2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the imple ment Mail within 30 days of delivery date of this implement NOTE Warranties are honored on...

Page 87: ...Operation Section 3 1 2010 Alamo Group OPERATION SECTION...

Page 88: ...oom and attached head Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a Axtreme 2 Booms and are not specific to the Axtreme 2 Booms...

Page 89: ...Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PER...

Page 90: ...e tractor with the ROPS in the raised position and seat belt fastened Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS...

Page 91: ...n either side of the tractor these requirements must also be met for the right side tire when the boom is extended to the left side as described above A tractor that does not meet this criteria is DAN...

Page 92: ...ontrol levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders...

Page 93: ...G THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and...

Page 94: ...tightened to recommended torque OPS B 0004_G Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing mainte...

Page 95: ...epair cost can be avoided OPS U 0029 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or...

Page 96: ...on Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good condition Tractor ROPS i...

Page 97: ...Inspect condition of Turret Frame Assembly Ensure all bolts and screws are in position and are properly torqued Ensure all pins are in place and fastened with screws Ensure frame is properly mounted t...

Page 98: ...check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of the valve weldment Ensure fitting is properly connected Inspect condition of nylon...

Page 99: ...e sight gauge located on the side of the reservoir Never fill the tank above the sight gauge to allow for the expansion of the oil The tank maintains pressure after the mower has been run OPS B 0024_J...

Page 100: ...O NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of deck skid shoes and hardware OPS B 0025 Do not put hands o...

Page 101: ...y paper or cardboard to check for hydraulic oil leaks Inspect the condition of the drive belts Ensure the drive belt shields are in place and in good repair Remove any grass or other debris which may...

Page 102: ...sure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboa...

Page 103: ...als are in place and legible The Mounting frame bolts are in place and tight The Boom connection bolts pins are tight There are no cracks in boom The Hydraulic Cylinders pins are tight The Hydraulic P...

Page 104: ...V Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There...

Page 105: ...has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface are persent or Gouges or chipped areas in the cutting edge are larger than 1 2 12 7...

Page 106: ...BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the recessed area on blade bolt is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally w...

Page 107: ...with this valve engaged or with the tractor engine running Allow approximately 60 seconds for the blades to come to rest after turning the switch off before dismounting The mower valve comes with a pu...

Page 108: ...valves Their use will be explained in the following pages of this manual Read each explanation carefully then practice in a safe level area CLEAR of all people animals and any obstructions As always...

Page 109: ...swing back toward the rear of the tractor If the handle is continually held in this position the boom will continue to the left side of the tractor Again if the valve handle is released the valve will...

Page 110: ...rear wheel off the ground Install weight as needed to keep at least 1500 lbs on the left rear wheel If the handle is released the valve will automatically return to center and boom will be LOCKED in...

Page 111: ...ground Install weight as needed to keep at least 1500 lbs on the left rear wheel If the handle is released the valve will automatically return to center and the boom will be LOCKED in position Pushin...

Page 112: ...tractor to move UP until the mower is cutting with the blade vertical if you wish This feature has been used successfully for trimming hedges many feet away from the tractor If the handle is released...

Page 113: ...ions completely If you have any questions concerning safety of operation contact your dealer or ALAMO INDUSTRIAL Each joystick control and responding boom action is covered in detail on the following...

Page 114: ...ny other obstruction Pull the Motor Switch OUT until it snaps into the up position and then press the Motor Start momentary switch to start the motor Once the motor starts release the momentary switch...

Page 115: ...eld in this position pull in the boom will continue to the left side of the tractor Again if the Joystick is released the valve will automatically return to center and the boom will be LOCKED in the c...

Page 116: ...the Boom If the Joystick is released the Boom will LOCK in the position and the Joystick will return to the center position OPS B 0033 Make certain that you do not lift the head in such a fashion that...

Page 117: ...FT will lower the boom Again if the Joystick is released the valve will automatically return to center and the boom will be LOCKED in the current place OPS B 0034 Make certain that you do not lift the...

Page 118: ...en the Joystick s Thumb buttons are released the head is locked in the current position OPS B 0035 Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off th...

Page 119: ...vel buttons Red Buttons on the joystick actuates the Auxiliary Cylinder on the attached head Pressing the trigger button and pushing the left swivel button opens the door Pressing the trigger button a...

Page 120: ...TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure...

Page 121: ...or has fully read and understood the manuals prior to operation SG 4 Always maintain the safety signs in good readable condition If the safety signs are missing damaged or unreadable obtain and instal...

Page 122: ...gh the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning...

Page 123: ...TION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differen...

Page 124: ...ith the implement the overall working length and width of the unit is increased Allow additional clearance for the unit when turning or when passing large obstructions To avoid overturns drive the tra...

Page 125: ...be backed to access areas to be cut make sure there are no persons or other foreign debris behind the tractor When backing operate the tractor at a much reduced ground speed to ensure complete contro...

Page 126: ...road or trail Note that in many cases the DANGER area will extend in front of and behind the machine as well as along each side Post signs accordingly OPS B 0008 Extreme care should be taken when oper...

Page 127: ...safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Us...

Page 128: ...ds Debri tends to fly out at great speed and can injure or even cause death OPS B 0039 The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upo...

Page 129: ...ades to contact such items SGM 06 Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death Stay away until all motion has stopped and the decks are securely...

Page 130: ...he more belt slippage the more they will wear and looser they become Grease bearings of saw blade spindles daily Two pumps from hand grease gun When operating the unit be sure there are no bystanders...

Page 131: ...a level surface place the transmission in park or neutral and apply the parking brake shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor...

Page 132: ...ctor on a level surface place the transmission in park or neutral and apply the parking brake shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the...

Page 133: ...l crushing themselves or others SG 25 BEFORE leaving the tractor seat always set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key...

Page 134: ...t Lower the boom arm until this V rests on the Boom Rest Place the Master Switch in to the OFF position The boom is now in the transport position To remove the boom from the Boom Rest pull the Lift ba...

Page 135: ...de view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are driving is wider than t...

Page 136: ...here is enough clearance between cutting head and rear tractor tire Refer to images Ops 1210 Ops 1217 Make sure that all tractor flashing warning lights headlights and brake taillights are functioning...

Page 137: ...area OPS B 0016 When transporting Boom Mower on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or p...

Page 138: ...n compliance with the legal limits set for the areas that will be traveled through OPS U 0024_TK Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an...

Page 139: ...securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and i...

Page 140: ......

Page 141: ...Maintenance Section 4 1 2010 Alamo Group MAINTENANCE SECTION...

Page 142: ...g the hydraulic system may have a universal joint at each end Check you tractor and locate the grease points on the driveline that is connected from the front engine pulley to the front mounted pump G...

Page 143: ...MAINTENANCE AXTREME 2 02 10 Maintenance Section 4 3 2010 Alamo Group MAINTENANCE...

Page 144: ...fter that continue to change the filter every 800 hours and the oil every 1600 hours Use hydraulic oil Chevron 1000 THF or equivalent Note Your ambient temperature and operating conditions may require...

Page 145: ...sing is quite heavy Use a hoist or get help to handle them safely Lift carefully and properly using your legs to lift NOT YOUR BACK Cylinder Rod Maintenance It is important to visually inspect the hyd...

Page 146: ...e grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to...

Page 147: ...pindle can be removed from the Housing Remove the Seal 7 from the Housing REMOVING BEARINGS If replacing bearings Remove the old bearings from the Spindle and Housing Be careful not to damage either t...

Page 148: ...portion of the seal This will reduce the chance of the Seal being torn by the installation of the spindle and is a necessary step when setting the rolling Torque Turn the Spindle Housing Upside Down a...

Page 149: ...of bearing housing 5 Remove bearing from housing by rotating Bearing 90O sideways and line up with notches in Bearing Housing then pull out 6 Install new bearing into housing Bearing must be installed...

Page 150: ...ees blades will need to be cleaned every few hours To remove the resin use oven cleaner or lacquer thinner with a Scotch Brite pad or steel wool Apply these products carefully since many of them will...

Page 151: ...Use a hand wrench or socket to tension the belts Never use power or air equipment to tighten belt This could cause damage to belt sheave shaft and bearings Once the belts begin to tighten small adjus...

Page 152: ...ension To tighten the belts loosen the four nuts that hold the spindle to the body of the machine Then use a hand wrench or socket to turn the bolt that tensions the belt Never use power tools to tigh...

Page 153: ...he tractor and the mower so that the ends of the drive shaft are parallel when the mower is down in operating position Raising the mower while running to extreme heights on the lift should be avoided...

Page 154: ...en filled and the mower unit properly assembled the unit should be started up NOTE Make sure that no materials tools or jacks have been left under the mower head Make sure the front and rear of the mo...

Page 155: ......

Page 156: ...ble for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the tr...

Page 157: ...e to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor near ditches embankments and ho...

Page 158: ...AXTREME 2 SOM 2 10 Printed in USA P N 02988075C...

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