AJP PR5 250 Owner'S Manual Download Page 36

AJP PR5 

User’s manual – 3

rd

 Edition 

– Rev 1 

 

Page  

 

32 

Kgf.m) 

 
Note: 
Certify  yourself  that  main  oil  filter  is 
placed in the right position 
Oil  filter  end  with  the  hole  must  be 
facing inside the engine. 
 
Tight  aluminum  plug  gently,  to  avoid 
damaging the thread on the crankcase. 
 
Remove cover (1) and fill with 1.7 liters 
of recommended engine oil. 
 
 
 
 
 
 
 
 
 
 
 
 
Start the engine, let it idle for about two 
minutes and check for leaks.  
 
Finally, check the engine oil level and, if 
necessary, correct it.  

 

EXHAUST SYSTEM 

 

Requires  regular  maintenance,  the 
more  frequent  and  severe  is  the  riding 
of your motorcycle. The silencer fibre in 
is  interior  should  be  replaced  each 
3.000  Km  or  50  hours  of  use.  If  not, 
noise  level  will  reach  illegal  and 
disturbing levels. 

 
MOTORCYCLE CLEANING

 

 
Clean your motorcycle often in order to 
maintain  the  beauty  of  its  plastic 
surfaces and avoid corrosion. The best 
manner  would  be  to  use  warm  water 
(30-35º)  that  has  been  mixed  with  a 
normal  brand-name  washing  detergent 
and  a  sponge.  The  hard  dirt  can  be 
removed  before  washing  with  the  help 
of a soft water jet. 
 

!  CAUTION  ! 

When  washing  your  motorcycle 
never  direct  a  high  pressure  jet  to 
some 

sensitive 

points 

of 

motorcycle,  such  as  electronic 
components  (ECU,  throttle  body 
sensors),  switches,  relays,  electric 
connectors,  headlight  lamps,  air 
filter,  control  cables,  radiators, 
muffler 

hole, 

steering 

stem 

bearings,  wheel  bearings,  etc.  If 
water 

penetrates 

on 

those 

components  (or  too  much  dust) 
oxidation  or  corrosion  might  occur, 
bad 

electric 

contact, 

causing 

motorcycle  malfunctions  or  even 
leading to premature destruction of 
those components.  

 
- Use regular brand-name detergents to 
clean  the  motorcycle.  Especially  dirty 
parts  should  be  cleaned  additionally 
with the help of a paintbrush. 
-  Before  cleaning  with  water,  plug  the 
exhaust  pipe  to  prevent  water  going 
inside. 
- After the motorcycle has been cleaned 
with  a  soft  water  jet,  it  should  be  dried 
with  air  pressure  and  a  cloth.  Take  a 
short drive until the engine has reached 
the  working  temperature  and  also  use 
the 

brakes. 

By 

warming 

these 

components,  the  residual  water  can 
evaporate  from  inaccessible  parts  of 
engine and brakes. 
-  Once  the  motorcycle  has  cooled 
down,  oil  or  grease  all  sliding  and 
bearing  points;  lubricate  chain  with 
chain spray. 
-  To  avoid  any  malfunction  of  the 
electric  system,  you  should  treat 
emergency  off  button,  light  switch  and 
socket connectors with a contact spray. 
 

CONSERVATION FOR 
WINTER OPERATION 

 
In the event that the motorcycle is also 
used in winter and on roads where one 
has  to  expect  salt  spraying,  you  will 
have  to  take  precautions  against  the 
aggressive road salt. 

Summary of Contents for PR5 250

Page 1: ......

Page 2: ...REV1 This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator The manual contains impo...

Page 3: ...SPECTION AND MAINTENANCE INTERVALS FOLLOWING THESE GUIDELINES WILL SIGNIFICANTLY INCREASE THE LIFE OF YOUR MOTORCYCLE BE SURE TO HAVE ANY MAINTENANCE JOBS PERFORMED BY AN AUTHORIZED AJP DEALER PLEASE...

Page 4: ...RIDING TIPS 14 ENGINE START 14 STARTING OFF 15 USING THE GEARBOX 15 BRAKING 15 STOPPING AND PARKING 16 INSPECTION AND MAINTENANCE 17 MAINTENANCE SCHEDULE 18 MAINTENANCE WORK 19 LUBRICATION POINTS 19 C...

Page 5: ...e of the load can also affect the aerodynamics and handling of the motorcycle Balance the load between the left and right sides of the motorcycle and fasten it securely SAFE RIDING RECOMMENDATIONS FOR...

Page 6: ...e motorcycle They are also used to assist your dealer when ordering parts or referring to special service information Frame number Frame number is marked on the right side of the steering head tube HO...

Page 7: ...age 3 COMPONENTS LOCATION 11 13 12 10 9 8 1 Rear brake fluid reservoir 2 Air filter 3 Fuse 4 Spark plug 5 Oil cap 6 Rear brake pedal 7 Oil level glass 8 Battery 9 Fuel tank 10 Fuel tank cap 11 Gear le...

Page 8: ...The handlebar must be turned all the way to the left OFF position all electrical circuits are cut off and the engine will not start The key can be removed ON position the ignition circuit is on and th...

Page 9: ...position parking lights in the headlight and taillight will be switched on 3 Lights off In this position no lights will be switched on 4 Low beam on In this position low beam light will be on in the h...

Page 10: ...void destroying catalytic converter and the exhaust system WARNING Using not recommend fuel can cause severe damages on engine Be sure to use only unleaded gasoline with an octane index equal or highe...

Page 11: ...Don t ride anymore your motorcycle without first having the brake system checked by an AJP dealer SIDE STAND Push the side stand to the ground with your foot and load it with the motorcycle Make sure...

Page 12: ...ss compression WARNING Unequal suspension adjustment can cause poor handling and loss of stability Adjust the right and left front legs to the same settings Front Fork Extreme Set up Marzocchi 48mm To...

Page 13: ...o adjust pre charge loose first the upper nut 1 then turn adjusting nut 2 clockwise for more pre charge or counter clockwise for less pre charge To adjust rebound turn the screw placed on the bottom o...

Page 14: ...l quality Use a premium quality 4 stroke motor oil to ensure longer service life of your motorcycle Use only oils that meet or surpass quality requirements of API classes SF or SG Recommended oil type...

Page 15: ...an anti freezing coolant which resists to a range of temperatures 5 10 C below the minimum expected temperature in Winter To check coolant level never perform it with a hot engine Liquid in radiator...

Page 16: ...first and most critical service The 1000 Kms service is the most important service your AJP will receive Your motorcycle will be checked carefully injection system controlled and updated all adjustme...

Page 17: ...ch Check for correct function WARNING Wear suitable clothing when driving a motorcycle Never forget to wear a helmet gloves and boots even in short trips Protective clothing should be brightly coloure...

Page 18: ...s Motorcycles are sensitive to changes in the weight distribution If you are taking any luggage with you secure it as close as possible to the middle of the motorcycle in order to distribute the weigh...

Page 19: ...ne will over rev damaging the valves If any abnormal vibrations occur while driving check that the engine fastening bolts are tight If it remains contact an authorized AJP dealer If you notice any unu...

Page 20: ...NG Never leave your motorcycle without supervision if the engine is running or with children nearby Motorcycle engines produce a great amount of heat when running Engine exhaust pipe muffler brake cal...

Page 21: ...idle in a closed area Exhaust gases are poisonous and can cause loss of consciousness and even death Always provide adequate ventilation while the engine is running WARNING It is owner s responsibilit...

Page 22: ...and wet in oil Check radiators and water tubes of engine cooling system Check anti freezing liquid on the left radiator Check radiator fan functioning Check adjust clean and lubricate drive chain Chec...

Page 23: ...etergents etc orderly Under no circumstances may used oil be disposed off in the sewage system or in the open countryside Remember 1 litre of used oil contaminates 1 000 000 litres of water LUBRICATIO...

Page 24: ...one spray or engine oil then push dust protection gaskets into the outer tubes by hand DRIVE CHAIN Drive chain adjustment The chain slack must be of 15 30mm at the mid point between the chain buffer a...

Page 25: ...ld be allowed to reach rear tyre or rear brake disc otherwise road adherence and rear wheel braking effects will be strongly reduced and the motorcycle can easily get out of control CAUTION When mount...

Page 26: ...horizontal position and fill the brake fluid reservoir up to the MAX mark with clean brake fluid DOT 4 Replace membrane lid and tighten screws if damaged Clear off spilled or overflowing brake fluid...

Page 27: ...nd then insert the clips the right way to allow brake pads to jump off or lose in order to avoid accidents Tight the pegs over the clips at the front calliper if exist in the model Press brake lever s...

Page 28: ...e brake fluid out of reach of children Brake fluid can cause skin irritation Avoid contact with skin and eyes If you get brake fluid in your eyes clear with plenty of water and consult a doctor WARNIN...

Page 29: ...ront fork sleeves in a way that brake disc is between brake pads Tight front axle and tight fixation screws Check if front wheel rotates freely without any restrain WARNING After mounting front wheel...

Page 30: ...objects that might have become embedded in them Refer to specific regulations in your country for minimum tire tread requirements Tire pressure should be checked regularly on a cold tyre Proper pressu...

Page 31: ...n preparing the motorcycle for a longer period of standstill remove the battery and recharge it every month in a slow charge Storage temperature 0 35 C Do not expose it to direct sun radiation CAUTION...

Page 32: ...free from fat Engage retaining clip and mount rubber cap and connector Reinsert parking light lamp together with holder and fix the mask by means of the rubber bands Use only 12V25 35W BA20d lamps Rep...

Page 33: ...ylinder Never start your motorcycle without air filter otherwise dust or dirt may penetrate in the engine and cause damage or severe wear THROTTLE CABLE Throttle grip and cable must be cleaned and lub...

Page 34: ...motorcycle Take your motorcycle to an authorized AJP dealer immediately to a full check of engine Engine oil quality Use only branded oils for four stroke engines meeting or surpassing the quality req...

Page 35: ...Remove main oil filter cover 1 below right crankcase and remove main oil filter with a plier Clean main oil filter and cover and blow with compressed air Check sealing O ring and replace it if necess...

Page 36: ...ents ECU throttle body sensors switches relays electric connectors headlight lamps air filter control cables radiators muffler hole steering stem bearings wheel bearings etc If water penetrates on tho...

Page 37: ...propriate container Correct the tyre pressure Lubricate pivot points of control levers foot rests etc as well as the chain Lubricate shock absorber linkage Disconnect battery see BATTERY Storage place...

Page 38: ...ight 12V 5W BA 9S Rear light LEDs Blinkers light 12V10W BA15S Axle gear 12 teeth Z12 Wheel gear 46 48 50 52 teeth Z46 48 50 52 Chain 520H 112L 114L 116L Valve clearance IN 0 05mm EX 0 08mm Cylinder he...

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