AJP PR5 250 Owner'S Manual Download Page 2 | Manualshive

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AJP PR5 250 Owner'S Manual Download Page 2

AJP PR5 250

TRAIL / ENDURO / SUPERMOTO /

EXTREME

OWNER’S MANUAL

English version
AJP MOTOS, SA
AUGUST 2013
3

rd

Edition – REV1

This  manual  should  be  considered  a  permanent  part  of  the  motorcycle  and  should
remain with the motorcycle  when resold or otherwise transferred to a new owner or
operator.  The  manual  contains  important  safety  information  and  instructions  that
should be read carefully before start operating the motorcycle

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Summary of Contents for PR5 250

Page 1: ......

Page 2: ...REV1 This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator The manual contains impo...

Page 3: ...SPECTION AND MAINTENANCE INTERVALS FOLLOWING THESE GUIDELINES WILL SIGNIFICANTLY INCREASE THE LIFE OF YOUR MOTORCYCLE BE SURE TO HAVE ANY MAINTENANCE JOBS PERFORMED BY AN AUTHORIZED AJP DEALER PLEASE...

Page 4: ...RIDING TIPS 14 ENGINE START 14 STARTING OFF 15 USING THE GEARBOX 15 BRAKING 15 STOPPING AND PARKING 16 INSPECTION AND MAINTENANCE 17 MAINTENANCE SCHEDULE 18 MAINTENANCE WORK 19 LUBRICATION POINTS 19 C...

Page 5: ...e of the load can also affect the aerodynamics and handling of the motorcycle Balance the load between the left and right sides of the motorcycle and fasten it securely SAFE RIDING RECOMMENDATIONS FOR...

Page 6: ...e motorcycle They are also used to assist your dealer when ordering parts or referring to special service information Frame number Frame number is marked on the right side of the steering head tube HO...

Page 7: ...age 3 COMPONENTS LOCATION 11 13 12 10 9 8 1 Rear brake fluid reservoir 2 Air filter 3 Fuse 4 Spark plug 5 Oil cap 6 Rear brake pedal 7 Oil level glass 8 Battery 9 Fuel tank 10 Fuel tank cap 11 Gear le...

Page 8: ...The handlebar must be turned all the way to the left OFF position all electrical circuits are cut off and the engine will not start The key can be removed ON position the ignition circuit is on and th...

Page 9: ...position parking lights in the headlight and taillight will be switched on 3 Lights off In this position no lights will be switched on 4 Low beam on In this position low beam light will be on in the h...

Page 10: ...void destroying catalytic converter and the exhaust system WARNING Using not recommend fuel can cause severe damages on engine Be sure to use only unleaded gasoline with an octane index equal or highe...

Page 11: ...Don t ride anymore your motorcycle without first having the brake system checked by an AJP dealer SIDE STAND Push the side stand to the ground with your foot and load it with the motorcycle Make sure...

Page 12: ...ss compression WARNING Unequal suspension adjustment can cause poor handling and loss of stability Adjust the right and left front legs to the same settings Front Fork Extreme Set up Marzocchi 48mm To...

Page 13: ...o adjust pre charge loose first the upper nut 1 then turn adjusting nut 2 clockwise for more pre charge or counter clockwise for less pre charge To adjust rebound turn the screw placed on the bottom o...

Page 14: ...l quality Use a premium quality 4 stroke motor oil to ensure longer service life of your motorcycle Use only oils that meet or surpass quality requirements of API classes SF or SG Recommended oil type...

Page 15: ...an anti freezing coolant which resists to a range of temperatures 5 10 C below the minimum expected temperature in Winter To check coolant level never perform it with a hot engine Liquid in radiator...

Page 16: ...first and most critical service The 1000 Kms service is the most important service your AJP will receive Your motorcycle will be checked carefully injection system controlled and updated all adjustme...

Page 17: ...ch Check for correct function WARNING Wear suitable clothing when driving a motorcycle Never forget to wear a helmet gloves and boots even in short trips Protective clothing should be brightly coloure...

Page 18: ...s Motorcycles are sensitive to changes in the weight distribution If you are taking any luggage with you secure it as close as possible to the middle of the motorcycle in order to distribute the weigh...

Page 19: ...ne will over rev damaging the valves If any abnormal vibrations occur while driving check that the engine fastening bolts are tight If it remains contact an authorized AJP dealer If you notice any unu...

Page 20: ...NG Never leave your motorcycle without supervision if the engine is running or with children nearby Motorcycle engines produce a great amount of heat when running Engine exhaust pipe muffler brake cal...

Page 21: ...idle in a closed area Exhaust gases are poisonous and can cause loss of consciousness and even death Always provide adequate ventilation while the engine is running WARNING It is owner s responsibilit...

Page 22: ...and wet in oil Check radiators and water tubes of engine cooling system Check anti freezing liquid on the left radiator Check radiator fan functioning Check adjust clean and lubricate drive chain Chec...

Page 23: ...etergents etc orderly Under no circumstances may used oil be disposed off in the sewage system or in the open countryside Remember 1 litre of used oil contaminates 1 000 000 litres of water LUBRICATIO...

Page 24: ...one spray or engine oil then push dust protection gaskets into the outer tubes by hand DRIVE CHAIN Drive chain adjustment The chain slack must be of 15 30mm at the mid point between the chain buffer a...

Page 25: ...ld be allowed to reach rear tyre or rear brake disc otherwise road adherence and rear wheel braking effects will be strongly reduced and the motorcycle can easily get out of control CAUTION When mount...

Page 26: ...horizontal position and fill the brake fluid reservoir up to the MAX mark with clean brake fluid DOT 4 Replace membrane lid and tighten screws if damaged Clear off spilled or overflowing brake fluid...

Page 27: ...nd then insert the clips the right way to allow brake pads to jump off or lose in order to avoid accidents Tight the pegs over the clips at the front calliper if exist in the model Press brake lever s...

Page 28: ...e brake fluid out of reach of children Brake fluid can cause skin irritation Avoid contact with skin and eyes If you get brake fluid in your eyes clear with plenty of water and consult a doctor WARNIN...

Page 29: ...ront fork sleeves in a way that brake disc is between brake pads Tight front axle and tight fixation screws Check if front wheel rotates freely without any restrain WARNING After mounting front wheel...

Page 30: ...objects that might have become embedded in them Refer to specific regulations in your country for minimum tire tread requirements Tire pressure should be checked regularly on a cold tyre Proper pressu...

Page 31: ...n preparing the motorcycle for a longer period of standstill remove the battery and recharge it every month in a slow charge Storage temperature 0 35 C Do not expose it to direct sun radiation CAUTION...

Page 32: ...free from fat Engage retaining clip and mount rubber cap and connector Reinsert parking light lamp together with holder and fix the mask by means of the rubber bands Use only 12V25 35W BA20d lamps Rep...

Page 33: ...ylinder Never start your motorcycle without air filter otherwise dust or dirt may penetrate in the engine and cause damage or severe wear THROTTLE CABLE Throttle grip and cable must be cleaned and lub...

Page 34: ...motorcycle Take your motorcycle to an authorized AJP dealer immediately to a full check of engine Engine oil quality Use only branded oils for four stroke engines meeting or surpassing the quality req...

Page 35: ...Remove main oil filter cover 1 below right crankcase and remove main oil filter with a plier Clean main oil filter and cover and blow with compressed air Check sealing O ring and replace it if necess...

Page 36: ...ents ECU throttle body sensors switches relays electric connectors headlight lamps air filter control cables radiators muffler hole steering stem bearings wheel bearings etc If water penetrates on tho...

Page 37: ...propriate container Correct the tyre pressure Lubricate pivot points of control levers foot rests etc as well as the chain Lubricate shock absorber linkage Disconnect battery see BATTERY Storage place...

Page 38: ...ight 12V 5W BA 9S Rear light LEDs Blinkers light 12V10W BA15S Axle gear 12 teeth Z12 Wheel gear 46 48 50 52 teeth Z46 48 50 52 Chain 520H 112L 114L 116L Valve clearance IN 0 05mm EX 0 08mm Cylinder he...

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