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01-2811700 • ajproducts.ie
1. GENERAL SPECIFICATIONS
Capacity (kg)
2000
2000
2500
2500
3000
3000
Max. Fork Height (mm)
200 (or 190)
Min. Fork Height (mm)
85 (or 75)
Fork Length (mm)
1150
1220
1150
1220
1150
1220
Width Overall Forks (mm)
540
685
640
685
640
685
Individual Fork Width (mm)
160
Load Wheel Diameter (mm)
Ø 80x70(or Ø 74x70) Nylon, Polyurethane
Steering Wheel Diameter
(mm)
Ø 200(or Ø 180) Nylon, Polyurethane, Rubber
Special fork length are available 800, 900, 950, 1000, 1500, 2000mm. Materials
and specification are subject to change without notice.
2. TO ATTACH HANDLE TO PUMP UNIT
2.1
Remove 3 bolts (D611) from the handle bracket (155).
2.2
Set handle (D610) on the bracket (155), notice to allow the chain (D612)
and the adjusting bolts (D614) assembly to pass through the hole in
the center of the bracket (155) and shaft (154).
2.3
Insert the 3 bolts (D611) through the handle into the bracket (155), then
tighten them securely.
2.4
Raise the lever plat (114) and insert the adjusting bolt (D614) into the front
slot, keeping the adjusting nut (D615) on the under side of the lever plat
(114).
3. TO ADJUST RELEASE DEVICE
On the draw-bar of this pallet truck, you can find the control handle (D608) which
can be regulated in three positions :
Raise - handle down
Drive position - handle in center position
Lower - handle up, the lever moves back the drive position when released.
If however they have been changed, you can adjust according to following step:
Jos hallintakahva ei toimi edellä kuvatulla tavalla, voi sitä säätää seuraavasti:
3.1
If the forks elevate while pumping in the DRIVE position, turn the adjusting
nut (D615) on the adjusting bolt (D614) or adjusting screw (118) clockwise
until pumping action does not raise the forks and the DRIVE position
functions properly.
3.2
If the forks descend while pumping in the DRIVE position, turn the nut
(D615) or adjusting screw(118) counter-clockwise until the forks do
not lower.
3.3
If the forks do not descent when the control handle (D608) is in the
LOWER position, turn the nut (D615) or adjusting screw (118) clockwise
until raising the control handle (D608) lowers the forks. Then check
the DRIVE position according to item 3.1 and 3.2 to be sure the nut (D615)
or adjusting screw (118) is in the proper position.
3.4
If the forks do not elevate while pumping in the RAISE position, turn the
nut (D615) or adjusting screw (118) counter-clockwise until the forks
elevate while pumping in the RAISE position. Then check the LOWER
and DRIVE position according to item 3.1, 3.2 and 3.3.
4. MAINTENANCE
Your pallet truck is largely maintenance-free.
4.1 Oil
Please check the oil level every six months. The oil capacity is about 0.3lt. Use
the hydraulic type oil according to temperature scale below.
Temperature
Oil
-20°C ~+40°C
L-HV46 Hydraulic oil
4.2 How to expel air from the pump unit
The air may come into the hydraulic oil because of transportation or pump in
upset position. It can cause that the forks do not elevate while pumping in the
RAISE position. The air can been banished in the following way: let the control
handle (D608 or D608S) on the LOWER position, then move the handle (D610A,
D610B or D610AS) up and down for several times.
4.3 Daily check and maintenance
Daily check of the pallet truck can limit wear as much as possible. Special
attention should be paid to the wheels, the axles, as thread, rags, etc. It may
block the wheels. The forks should be unloaded and lowered in the lowest
position when the job is over.
4.4 Lubrication
Use motor oil or grease to lubricate all moveable parts.
5. GUIDE TO SAFETY OPERATION
For safe operation of the Hand Pallet Truck, please read all warning signs and
instructions here and on the pallet truck prior to use.
5.1
Do not operate the pallet truck unless you are familiar with it and have
been trained or authorised to do so.
5.2
Do not operate the truck unless you have been trained and authorised.
Give special attention to the wheels, the handle assembly, the forks,
and the lower control.
5.3
Do not use the truck on sloping ground.
5.4
Never place any part of your body in the lifting mechanism or under the
forks or load. Do not carry passengers.
5.5
We advise that operators should wear gloves and safety shoes.
5.6
Do not handle unstable or loosely stacked loads.
5.7
Do not overload the truck.
5.8
Always place loads centrally across the forks and not at the end of the
forks (See Fig. 2).
5.9
The capacity of the truck assumes an evenly distributed load with the
centre of the load being at the halfway point of the length of the forks.
5.10
Make sure that length of the forks matches the length of the pallet.
5.11
Lower the forks to lowest height when the truck is not being used.
5.12
In other specific conditions the operators should take extra care in
operating the truck.
6. TROUBLES SHOOTING
No
Trouble
Cause
Fixing methods
1
The forks can
not be up the
max. height.
-The hydraulic oil is not
enough.
-Pour in the oil.
2
The forks can
not be lifted
up.
- Without hydraulic oil.
- The oil has impurities.
- The nut (D615) is too high
or the screw (118) is too
close, keep the pumping
valve open.
- Air come into the hydraulic
oil.
- Fill in the oil.
- Change the oil.
-Adjust the nut (D615)
or the screw (118)
.(see item 3.4)
- Banish the air.(see
item 4.2)
3
The forks
can not be
descended.
- The piston rod (145) or
pump body is deformed
resulting from partial loading
slanting to one side or over-
loading.
- The fork was kept in the
high position for long time
with piston rod bared to
arise in rusting and jamming
of the rod.
- The adjusting nut (D615) or
the screw (118) is not in the
correct position.
- Replace the piston
rod (145) or pump
body.
- Keeping the fork in
the lowest position if
not using, and pay
more attention to
lubricate the rod.
- Adjust the nut
(D615) or the screw
(118). (see item 3.3)
4
Leaks
- Sealing parts worn or
damaged.
- Some part cracked or worn
into small.
- Replace with the
new one.
- Replace with the
new one.
5
The fork
descends
without the
release valve
worked.
- The impurities in the oil
cause the release valve to
be unable to close tight.
- Some parts of hydraulic
system is cracked or bored.
- Air come into the oil.
- Sealing parts worn or
damaged.
- The adjusting nut (D615) or
the screw (118) is not in the
correct position.
- Replace with new
oil.
- Inspect and replace
the waste parts.
- Banish the air. (See
item 4.2)
- Replace with the
new one.
- Adjusting the nut
(D615) or the screw
(118). (See item 3.2)
Note!
Do not attempt to repair the pallet truck unless you are trained
and authorized to do so.
Thank you for choosing our pallet truck. For your safety and
correct operation, please carefully read the manual before use.
Note!
All of the information reported herein is based on data
available at the time of printing. The factory reserves the
right to modify its own products at any time without notice or
incurring in any sanction. Please verify with the factory for
possible updates.
