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Use and maintenance manual 

 

 

 

 

Rev: 0 

 

 

 

 

 

 

 

 

 

 

 

 Page 21 of 24

 

Date: 30.04.2019 

 

12.3.1 Replacing the flow concentrator 

 

In the event of flow concentrator (ferrite, 

Figure 7

) wear 

 
 

 

                                          
                                                 
 
                                                  

Figure 7

 

 

Remove  the  screws  fastening  the  brass  tab,  extract  the  flow  concentrator, 
carefully clean the copper part and replace the worn concentrator with a new one 
fastening it with the appropriate tab and the respective screws  
(

Figure 8

). 

 
 
 
 
 

   

                                                                                                                
                                                    
                                                   

Figure 8 

 

Note

: to increase both the efficiency of the machine and the life span of the flow concentrator, 

cover the concentrator surfaces in contact with the copper with a thin layer of conductive 
paste

 

 

12.4  Special maintenance 

 

12.4.1 Replacing the antifreeze fluid 

 

After  a  working  period  of  about  1  year,  it  is  advisable  to  replace  the  antifreeze  fluid 
both to increase the service life of the machine components and for a working cycle 
that is efficient in terms of time.   

Proceed as follows to replace the antifreeze fluid: 

Remove the front panel of the machine to access the fluid tank, remove the closing cap of the fluid 
tank (together with the meshed rubber hose), place it inside an empty container (same capacity as 
the machine tank), start the machine, wait for the machine to be emptied and turn off the machine. 
Fill approx. 20 L of ready to use antifreeze liquid. 

Close the tank with the cap, start the machine and wait a few seconds for the circuit supplying the 
inductor  to  charge.  It  is  evident  that  the  tank  level  has  decreased,  so  add  more  liquid  to  the 
specified level. 

 

Note: 

Contact  the  manufacturer  or  an  authorised  dealer  whenever  there  are  any  breakages 

requiring the removal of machine. 

Summary of Contents for IT 3.5K230 KB

Page 1: ...Use and maintenance manual IT 6K400 LCD IT 5K230 KB IT 5K230 KB LITE IT 5K400 KB IT 4K230 KB IT 3 5K230 KB...

Page 2: ...ne keypad use 14 8 4 Membrane keypad alarm lights 15 9 Wiring diagrams 16 10 Application of the warranty 18 10 1 Return of products to ALBATROS 18 10 2 Recommendations regarding product transport 18 1...

Page 3: ...nd therefore requires the presence of an operator The operator has the direct responsibility for compliance with all safety standards not only where he is concerned but also for any persons who may be...

Page 4: ...coated steel or cadmium coated steel unless the coating is removed from the surface to be heated air is well ventilated and if necessary wear a certified respirator Castings and all metals containing...

Page 5: ...ce Maintenance must be carried out by qualified personnel Warning Disconnect the machine cable from the power supply before performing any maintenance on the unit Never use solvents or other aggressiv...

Page 6: ...is subject to separate waste collection It must not be disposed of with household waste 6 Product identification A label is located on the back of the machine bearing the CE conformity mark Name and...

Page 7: ...V 230 V 230 V Mains voltage frequency 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz Electrical intensity I max 16 A I max 16 A I max 16 A I max 16 A I max 16 A I max 16 A Hea...

Page 8: ...Use and maintenance manual Rev 0 Page 7 of 24 Date 30 04 2019 8 Description of devices Model Description Details IT 6K400 LCD See par 8 1 IT 5K230 KB See par 8 1...

Page 9: ...Use and maintenance manual Rev 0 Page 8 of 24 Date 30 04 2019 Model Description Details IT 5K230 KB LITE See par 8 1 IT 5K400 KB See par 8 1...

Page 10: ...Use and maintenance manual Rev 0 Page 9 of 24 Date 30 04 2019 Model Description Details IT 4K230 KB See par 8 1 IT 3 5K230 KB See par 8 2...

Page 11: ...e manual Rev 0 Page 10 of 24 Date 30 04 2019 8 1 IT series description Key 1 Pump 2 Radiator 3 Antifreeze fluid tank 4 Main switch 5 Fuse holder 6 Power level adjustment buttons 7 Reset button 8 Power...

Page 12: ...ce manual Rev 0 Page 11 of 24 Date 30 04 2019 9 Handpiece error signal 10 Pump error signal 11 Antifreeze fluid temperature signal 12 Inductor 13 Heating start button 14 Flow concentrator 8 2 Descript...

Page 13: ...e 30 04 2019 Key 1 Submersible pump 2 Radiator 3 Coolant tank 4 Main switch 5 Fuse holder 6 Power level adjustment knob and reset button 7 Power level signal bars 8 Coolant temperature indicator 9 Ind...

Page 14: ...enance manual Rev 0 Page 13 of 24 Date 30 04 2019 8 3 Description IT 3 5K230 KB Key 1 Submersible pump 2 Radiator 3 Antifreeze fluid tank 4 Fuse holder 5 Main switch 6 Power level adjustment buttons 7...

Page 15: ...level These levels are shown by the power level indicators 8 see Figure 3 Place the flow concentrator on the part to be heated Figure 5 and press the heating start button 13 Figure 4 Correct NOT Corr...

Page 16: ...of 24 Date 30 04 2019 8 4 Membrane keypad alarm lights LED 9 indicates a malfunction of the inductor LED 10 indicates a malfunction of the hydraulic circuit LED 11 indicates that the antifreeze liqui...

Page 17: ...Use and maintenance manual Rev 0 Page 16 of 24 Date 30 04 2019 9 Wiring diagrams Model Wiring diagram IT5K400...

Page 18: ...Use and maintenance manual Rev 0 Page 17 of 24 Date 30 04 2019 Model Wiring diagram IT 5K230 IT 5K230 LITE IT 4K230 IT 3 5K230...

Page 19: ...a debit document shall be issued for the check carried out on the product The warranty does not apply in the case of products resent without being appropriately packaged and thus at risk of damage dur...

Page 20: ...s natural wear of different parts of equipment freezing caused by insufficient or unsuitable use of the coolant The guarantee does not apply to normal wear of accessories or consumables ferrite If the...

Page 21: ...have been completed always refit any protections that were removed before re starting the machine 12 2 Preventive maintenance Meticulous inspections carried out regularly are necessary in order to de...

Page 22: ...year it is advisable to replace the antifreeze fluid both to increase the service life of the machine components and for a working cycle that is efficient in terms of time Proceed as follows to repla...

Page 23: ...ow the user to have appropriate information about the machine s operating cycle on hand at all times NOTE A correct record of inspections and maintenance in the Machine Logbook is expressly stipulated...

Page 24: ...ercial name Complies with the Directives Machinery Directive 2006 42 EC Directive 2013 35 EU Exposure to electromagnetic fields EMC Directive 2014 30 EU RoHS Directive 2011 65 EU EC Directive 2012 19...

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