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Use and maintenance manual 

 

 

 

 

Rev: 0 

 

 

 

 

 

 

 

 

 

 

 

 Page 20 of 24

 

Date: 30.04.2019 

 

12  Maintenance 

 

12.1  General recommendations 

 

Machine  maintenance  must  be  carried  out  by  qualified,  authorised  personnel  who  are 

aware of its operating procedures. 

 

Never perform any cleaning, lubrication or maintenance with the machine running. 

 

Before any maintenance work, set the main switch to "0" to cut off power, unplug it from the 

mains to prevent electrical shock or other hazards resulting from mishandling. 

 

Never  wear  rings,  watches,  jewellery,  loose  or  dangling  clothing  such  as  ties,  torn 

garments, scarves, unbuttoned jackets or jackets that zip open that can get tangled during work. 

 

It is instead advisable to use suitable clothes for accident prevention, for example: non-slip 

shoes, anti-noise headphones, goggles, appropriate gloves, etc. 

 

Never  use  gasoline  or  flammable  solvents  to  clean  the  machine.  Use  water  and,  if 

necessary, commercial non-toxic solvents. 

 

After  operations  have  been  completed,  always  refit  any  protections  that  were  removed 

before re-starting the machine. 
 

12.2  Preventive maintenance 

Meticulous  inspections  carried  out  regularly  are  necessary  in  order  to  detect 
and eliminate faults quickly before they can cause any major damage.

 

 

 

Any  time  you  need  to  use  the  Inductor  IT  series,  first  check  the  efficiency  of 
safety devices, the conditions of connections and if there are any anomalies by 
performing some no-load tests and on ferrous scrap material. 
Check daily for wear and legibility of warning signs. 

 

 

 

12.3  Routine maintenance 

 

Machine  operating  safety  can  only  be  guaranteed  if  repairs  are  performed  using  only  original  or 
however approved replacement parts and if maintenance instructions are followed correctly. 
At the end of each use, with the machine disconnected from the electrical mains, proceed with a 
general  cleaning  of  the  machine,  quickly  removing  dust  or  dirt  deposits  in  general  as  this  could 
reduce ventilation and alter machine function and durability. 
Before  each  use,  verify  the  functionality  of  control  devices,  safety  devices  and  the  conditions  of 
electrical connecting cables. 
 
 
 
 
 
 
 
 
 
 
 

 
 

Summary of Contents for IT 3.5K230 KB

Page 1: ...Use and maintenance manual IT 6K400 LCD IT 5K230 KB IT 5K230 KB LITE IT 5K400 KB IT 4K230 KB IT 3 5K230 KB...

Page 2: ...ne keypad use 14 8 4 Membrane keypad alarm lights 15 9 Wiring diagrams 16 10 Application of the warranty 18 10 1 Return of products to ALBATROS 18 10 2 Recommendations regarding product transport 18 1...

Page 3: ...nd therefore requires the presence of an operator The operator has the direct responsibility for compliance with all safety standards not only where he is concerned but also for any persons who may be...

Page 4: ...coated steel or cadmium coated steel unless the coating is removed from the surface to be heated air is well ventilated and if necessary wear a certified respirator Castings and all metals containing...

Page 5: ...ce Maintenance must be carried out by qualified personnel Warning Disconnect the machine cable from the power supply before performing any maintenance on the unit Never use solvents or other aggressiv...

Page 6: ...is subject to separate waste collection It must not be disposed of with household waste 6 Product identification A label is located on the back of the machine bearing the CE conformity mark Name and...

Page 7: ...V 230 V 230 V Mains voltage frequency 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz Electrical intensity I max 16 A I max 16 A I max 16 A I max 16 A I max 16 A I max 16 A Hea...

Page 8: ...Use and maintenance manual Rev 0 Page 7 of 24 Date 30 04 2019 8 Description of devices Model Description Details IT 6K400 LCD See par 8 1 IT 5K230 KB See par 8 1...

Page 9: ...Use and maintenance manual Rev 0 Page 8 of 24 Date 30 04 2019 Model Description Details IT 5K230 KB LITE See par 8 1 IT 5K400 KB See par 8 1...

Page 10: ...Use and maintenance manual Rev 0 Page 9 of 24 Date 30 04 2019 Model Description Details IT 4K230 KB See par 8 1 IT 3 5K230 KB See par 8 2...

Page 11: ...e manual Rev 0 Page 10 of 24 Date 30 04 2019 8 1 IT series description Key 1 Pump 2 Radiator 3 Antifreeze fluid tank 4 Main switch 5 Fuse holder 6 Power level adjustment buttons 7 Reset button 8 Power...

Page 12: ...ce manual Rev 0 Page 11 of 24 Date 30 04 2019 9 Handpiece error signal 10 Pump error signal 11 Antifreeze fluid temperature signal 12 Inductor 13 Heating start button 14 Flow concentrator 8 2 Descript...

Page 13: ...e 30 04 2019 Key 1 Submersible pump 2 Radiator 3 Coolant tank 4 Main switch 5 Fuse holder 6 Power level adjustment knob and reset button 7 Power level signal bars 8 Coolant temperature indicator 9 Ind...

Page 14: ...enance manual Rev 0 Page 13 of 24 Date 30 04 2019 8 3 Description IT 3 5K230 KB Key 1 Submersible pump 2 Radiator 3 Antifreeze fluid tank 4 Fuse holder 5 Main switch 6 Power level adjustment buttons 7...

Page 15: ...level These levels are shown by the power level indicators 8 see Figure 3 Place the flow concentrator on the part to be heated Figure 5 and press the heating start button 13 Figure 4 Correct NOT Corr...

Page 16: ...of 24 Date 30 04 2019 8 4 Membrane keypad alarm lights LED 9 indicates a malfunction of the inductor LED 10 indicates a malfunction of the hydraulic circuit LED 11 indicates that the antifreeze liqui...

Page 17: ...Use and maintenance manual Rev 0 Page 16 of 24 Date 30 04 2019 9 Wiring diagrams Model Wiring diagram IT5K400...

Page 18: ...Use and maintenance manual Rev 0 Page 17 of 24 Date 30 04 2019 Model Wiring diagram IT 5K230 IT 5K230 LITE IT 4K230 IT 3 5K230...

Page 19: ...a debit document shall be issued for the check carried out on the product The warranty does not apply in the case of products resent without being appropriately packaged and thus at risk of damage dur...

Page 20: ...s natural wear of different parts of equipment freezing caused by insufficient or unsuitable use of the coolant The guarantee does not apply to normal wear of accessories or consumables ferrite If the...

Page 21: ...have been completed always refit any protections that were removed before re starting the machine 12 2 Preventive maintenance Meticulous inspections carried out regularly are necessary in order to de...

Page 22: ...year it is advisable to replace the antifreeze fluid both to increase the service life of the machine components and for a working cycle that is efficient in terms of time Proceed as follows to repla...

Page 23: ...ow the user to have appropriate information about the machine s operating cycle on hand at all times NOTE A correct record of inspections and maintenance in the Machine Logbook is expressly stipulated...

Page 24: ...ercial name Complies with the Directives Machinery Directive 2006 42 EC Directive 2013 35 EU Exposure to electromagnetic fields EMC Directive 2014 30 EU RoHS Directive 2011 65 EU EC Directive 2012 19...

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