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Subject to technical amendments without prior notice  |  83059300iUK  |  ait-deutschland GmbH

2.4  Residual risks

Electric shock

Components in the device are energised with 

life-threatening voltage. Before working on the unit:

 

Disconnect the device from power supply.

 

Protect  the device against being switched back 

on again.

Existing earthing connections within housings or on 

mounting plates must not be altered. If this should nev-

ertheless be necessary in the course of repair or as-

sembly work:

 

Restore earthing connections to their original con-

dition after completion of the work.

Injuries caused by high temperatures

 

Before working on the unit, let it cool down.

2.5  Avoid damage to property

Improper action

Requirements for minimum scale and corrosion dam-

age in hot water heating systems:

 

Proper planning, design and commissioning

 

Closed system with regard to corrosion

 

Integration of an adequately dimensioned pres-

sure maintaining device

 

Use of demineralised heating water (VE water) or 

water corresponding to the VDI 2035 norm

 

Regular servicing and maintenance

If a system is not planned, designed, started up and 

operated according to the given requirements, there is 

a risk that the following damage and faults will occur:

 

Malfunctions and the failure of components, e.g. 

pumps, valves

 

Internal and external leaks, e.g. from heat ex-

changers

 

Cross-section reduction and blockages in compo-

nents, e.g. heat exchanger, pipes, pumps

 

Material fatigue

 

Gas bubbles and gas cushion formation (cavita-

tion)

 

● Negative effect on heat transfer, e.g. formation of 

coatings, deposits, and associated noises, e.g. 

boiling noises, flow noises

 

Note and follow the information in this operating 

manual for all work on and with the device.

Unsuitable quality of the fill and make-up 

water in the heating circuit

The efficiency of the system and the service life of the 

heat generator and the heating components depend 

decisively on the quality of the heating water.

When the system is filled with untreated drinking wa

-

ter, calcium precipitates as scale. Lime scale deposits 

form on the heat transfer surfaces of the heating. The 

efficiency drops and energy costs rise. In extreme cas

-

es, the heat exchangers will be damaged. 

 

Fill the system with deionised heating water 

(VE water) or with water corresponding to the VDI 

2035 norm only (low-salt operation of the system).

3  Operation and care

 NOTE

The device is operated via the control panel 

of the heating and heat pump controller 

(

 

operating manual of the heating and 

heat pump controller).

3.1  Energy and environmentally 

conscious operation

The generally accepted requirements for energy con-

scious and environmentally conscious operation of a 

heating system also apply to use of a heat pump. The 

most important measures include:

 

● No unnecessarily high flow temperature

 

No unnecessarily high domestic hot water tem-

perature (note and follow local regulations)

 

Do not open windows with just a gap or tilt open 

(continuous ventilation), but instead open wide for 

a short time (shock ventilation)

 

Always ensure that the controller settings are cor-

rect

Summary of Contents for HSDV 12.1M3

Page 1: ...UK 83059300iUK Accessories for heat pumps Operating Manual Hydraulic Station...

Page 2: ...on 12 8 Installing the control panel 14 9 Flushing filling and venting 14 9 1 Heating water quality 14 9 2 Flush and fill the heating and domestic hot water charging circuit 15 9 3 Flushing filling an...

Page 3: ...he heating and heat pump controller Brief description of the heat pump controller Operating manual of the expansion board acces sories Log book 1 3 Symbols and markings Identification of warnings Symb...

Page 4: ...s and the resulting consequences must be instructed and if necessary supervised by persons experienced in handling the product and who are re sponsible for safety Children must not play with the produ...

Page 5: ...rial fatigue Gas bubbles and gas cushion formation cavita tion Negative effect on heat transfer e g formation of coatings deposits and associated noises e g boiling noises flow noises Note and follow...

Page 6: ...Any defects or incorrect deliveries must be report ed immediately 4 1 Accessories The following accessories are available for the device through the manufacturer s local partner Expansion circuit pri...

Page 7: ...g and transport Notes on safe transport The device is heavy Technical data Scope of supply from page 19 There is a risk of injuries or damage to property if the device falls or overturns The hydraulic...

Page 8: ...hot water temperature sensor through its grommet in the support plate and place it behind the support plate Be careful not to damage the cable 6 Re attach the hydraulics and hood after aligning the un...

Page 9: ...decoupled from structure borne noise 2 Tilt the device slowly and carefully to one side 3 Secure the tilted device to ensure that it cannot tip back to its initial position 4 Fit the adjustable feet t...

Page 10: ...tion are also taken into account 9 Freely pressing the recirculating pump produces at least the minimum throughput required for the device type Free pressing page 21 Route all hydraulic connections as...

Page 11: ...whether the size of the expansion ves sel is large enough for the system If necessary an ad ditional expansion vessel must be installed on site in accordance with the relevant valid standards NOTE Th...

Page 12: ...r apart 100 mm Maximum line length 30m Cable extension details see operating manual of the heat pump Establish the electrical connections between the heat pump and the hydraulic station Operating manu...

Page 13: ...phase operation Disconnect Q5 6 for this Or 3 kW 2 kW 1 phase op eration Disconnect Q5 6 and Q5 4 for this The values in brackets are for the 6 kW heat ing element Disconnected cables must be furnishe...

Page 14: ...idelines 2035 Ver meidung von Sch den in Warmwasserhei zanlagen preventing damage in hot water heating systems Required pH value 8 2 10 for aluminium materials pH value 8 2 8 5 Fill the system with de...

Page 15: ...system at the highest point 2 Open the vent valve on the 3 way switching valve 1 3 Pull off the U clip on the back of the valve mo tor on the switching valve upwards 2 3 4 Carefully pull the valve mot...

Page 16: ...flushing and filling the domestic hot water tank the outlet pipe of the safety valve must be con nected The set pressure of the safety valve must not be exceeded 1 Open the domestic cold water supply...

Page 17: ...aration and building heating 1 The volumetric flow meter heat meter measures flow and temperature difference in the charging circuit The measuring ranges are set in the heating and heat pump controlle...

Page 18: ...the centre of the safety temperature limiter located underneath the cover has tripped If the reset button has tripped press it again using a small screwdriver 2 1 3 If the safety temperature limiter t...

Page 19: ...raw off of 10 l min l 230 365 Standing loss according to ErP 2009 125 EC at 65 C W 55 66 Maximum pressure Operating pressure bar bar 6 10 13 6 10 13 Electrics Voltage code all pole fuse protection for...

Page 20: ...C at 40 C draw off of 10 l min l 230 365 Standing loss according to ErP 2009 125 EC at 65 C W 55 66 Maximum pressure Operating pressure bar bar 6 10 13 6 10 13 Electrics Voltage code all pole fuse pro...

Page 21: ...Bornmann 10 04 2018 823288 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 0 0 5 1 0 1 5 2 0 2 5 3 0 pmax bar pmax p m3 h Legende Volumenstrom Heizwasser in m3 h pmax maximale freie Pressung 823312 0 0 0 1...

Page 22: ...1 internal thread 3 3 Heating water outlet flow Heating water outlet flow Rp 1 internal thread Rp 1 internal thread 4 4 Control panel Control panel 5 5 Emptying buffer tank Emptying buffer tank G 1 2...

Page 23: ...Control panel Control panel 5 5 Emptying buffer tank Emptying buffer tank Rp 1 2 internal thread Rp 1 2 internal thread 6 6 Hot water inlet from heat pump Hot water inlet from heat pump Rp 1 internal...

Page 24: ...Ma e in mm OKF Oberkante Fertigfussboden FS Freiraum f r Servicezwecke 4 3 2 1 A B C D E F 4 3 2 1 Schutzvermerk ISO 16016 beachten Keys UK819418 Keys UK819418 All dimensions in mm All dimensions in m...

Page 25: ...FS Freiraum f r Servicezwecke Technische nderungen vorbehalten OKF 4 3 2 1 A B C D E F 4 3 2 1 Zus Schutzvermerk ISO 16016 beachten Keys UK819490 Keys UK819490 All dimensions in mm All dimensions in...

Page 26: ...75mm 2x0 75mm IMPORTANT The cable cross sections shown are only intended as a guideline for the electrician They must be adapted to the regional regulations and the conditions of use e g cable length...

Page 27: ...ignal of additional heat generator 2 alternative is general malfunction ZIP circulation pump FP1 Pump for mixing circuit 1 ZUP Auxiliary circulation pump HUP Heating circuit circulating pump BUP Domes...

Page 28: ...0 75mm 2x0 75mm IMPORTANT The cable cross sections shown are only intended as a guideline for the electrician They must be adapted to the regional regulations and the conditions of use e g cable lengt...

Page 29: ...heat generator 2 alternative is general malfunction ZIP circulation pump FP1 Pump for mixing circuit 1 ZUP Auxiliary circulation pump HUP Heating circuit circulating pump BUP Domestic hot water temper...

Page 30: ...L2 L3 3x400V 50Hz N PE Power supply electric heating element 1x230V 50Hz N PE Power supply control Sub distribution unit internal installation Please refer to the technical data for fuse protection U...

Page 31: ...N L1 L2 L3 1x230V 50Hz N PE Power supply electric heating element 1x230V 50Hz N PE Power supply control Sub distribution unit internal installation Please refer to the technical data for fuse protecti...

Page 32: ...heating element 1x230V 50Hz N PE Power supply control Sub distribution unit internal installation Please refer to the technical data for fuse protection UK 831221a PE X8 N L1 L2 L3 3x400V 50Hz N PE Po...

Page 33: ...m Install Nr EFS Refer to protection notice ISO 16016 HSV9M 1 3 Doc no Revision a PE N L1 X9 L2 L3 3x400V 50Hz N PE 1 2 Q5 2 5 3 4 5 6 Supply heating element UK 817472a E22 VD1 BK BN GNYE WH WH BK BN...

Page 34: ...er supply control X10_N1_1 2 9 X10_PE4_3 3 4 X10_PE2_3 3 4 L N PE UK 817472a IN2 X3 2 OUT1 X3 1 L X4 L X4 IN3 X3 2 GND X6 A X6 OUT7 X3 1 K10 3 1 EFZ 1 3 EFZ 1 7 PE X0 N X0 L X0 AIN1 X9 AGND1 X9 AOUT1...

Page 35: ...tection notice ISO 16016 HSV9M 1 3 Doc no Revision a UK 817472a R3 TBW R5 TVL R4 TRL K11 EFZ 1 8 1 2 LIN 3 GND 4 12V RJ45 K10 2 1 GND3 X5 1 NTC3 X5 1 GND6 X5 1 NTC9 X5 2 GND9 X5 2 NTC6 X5 1 GND8 X5 2...

Page 36: ...room M5 Q5 K10 X8 X100 MR1 Power supply control MOD BUS Energy supplier contact closed on release bridge if no blocking interval XSE Sensorcard X200 X10 EVU K11 Control unit R3 Domestic hot water tem...

Page 37: ...r to protection notice ISO 16016 HSDV9 Doc no Revision a PE N L1 X9 L2 L3 3x400V 50Hz N PE 1 2 Q5 2 5 3 4 5 6 Supply heating element UK 817476a E22 VD1 BK BN GNYE WH WH BK BN PE N L1 X8 L2 L3 1x230V 5...

Page 38: ...9 L N PE UK 817476a B2 WH GN BN IN2 X3 2 OUT1 X3 1 L X4 L X4 IN3 X3 2 GND X6 A X6 OUT7 X3 1 K10 3 2 EFZ 1 3 EFZ 1 7 PE X1 N X1 L X1 AIN1 X9 AGND1 X9 AOUT1 X9 12VDC 5VDC Y1 BUP BN BK GY 13 14 Q5 2 5 A1...

Page 39: ...r EFS Refer to protection notice ISO 16016 HSDV9 Doc no Revision a UK 817476a R3 TBW R5 TVL R4 TRL K11 EFZ 1 8 1 2 LIN 3 GND 4 12V RJ45 X20 EFZ 1 7 1 X1 2 X1 3 X1 4 X1 1 X6 K10 2 1 GND3 X5 1 NTC3 X5 1...

Page 40: ...room M5 Q5 K10 X8 X100 MR1 Power supply control LIN Bus Energy supplier contact closed on release bridge if no blocking interval Domestic hot water valve Y1 XSE Sensorcard X200 X10 EVU K11 Control un...

Page 41: ...41 Subject to technical amendments without prior notice 83059300iUK ait deutschland GmbH...

Page 42: ...42 Subject to technical amendments without prior notice 83059300iUK ait deutschland GmbH...

Page 43: ...43 Subject to technical amendments without prior notice 83059300iUK ait deutschland GmbH...

Page 44: ...UK ait deutschland GmbH Industriestra e 3 D 95359 Kasendorf www ait deutschland eu...

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