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RESIDENTIAL SALT WATER CHLORINE GENERATOR

Classic Series

INSTRUCTION MANUAL

This manual is for:
CLASSIC RP MODEL RANGE 
(FEATURING REVERSE POLARITY TECHNOLOGY)

RP-15, RP-20, RP-25, RP-36, RP-50, RP-64, RP-80 

CLASSIC LS MODEL RANGE

(RP20-3500ppm, RP25-3500ppm, RP35-3500ppm)

MIDI RANGE

(RP-100, RP-150)

Includes:
TIME CLOCK MODELS (battery backup optional) 
POOL LIGHT MODELS (where fi tted)

Summary of Contents for AutoChlor Classic LS Series

Page 1: ...anual is for CLASSIC RP MODEL RANGE FEATURING REVERSE POLARITY TECHNOLOGY RP 15 RP 20 RP 25 RP 36 RP 50 RP 64 RP 80 CLASSIC LS MODEL RANGE RP20 3500ppm RP25 3500ppm RP35 3500ppm MIDI RANGE RP 100 RP 150 Includes TIME CLOCK MODELS battery backup optional POOL LIGHT MODELS where fitted ...

Page 2: ...sulting from lack of supply of chlorine due to a mistaken operation or malfunction of the chlorine generator or use of non genuine replacement parts TRADEMARK ACKNOWLEDGEMENTS AutoChlor is a trademark of Australian Innovative Systems Pty Ltd USE OF GENUINE REPLACEMENT PARTS IS RECOMMENDED This product is designed to perform optimally when used with genuine Australian Innovative Systems replacement...

Page 3: ...acturer for service When flashing machine is working in reverse cycle normal operation 5 Chlorine Controller Turn clockwise to increase the chlorine output and anti clockwise to reduce the chlorine output Note When production lights are off power on and cell off lights are on chlorine production is in standby mode 6 Chlorine Output Indicator Each light on represents 10 of chlorine output e g 5 lig...

Page 4: ...mperatures rise salt levels may require slight reduction while in winter time the reverse may be true to allow optimum performance of your unit The amount of salt required to achieve the desired level is determined by the capacity of the pool By measuring your pool and multiplying the average length by the average width by the average depth you can easily establish this This will give you your poo...

Page 5: ...must be maintained within your swimming pool Please check your pool water and ensure that your chemical balances are within the following guidelines Chlorine 1 5ppm 2 0ppm pH 7 2 7 4 TA Total Alkalinity 80ppm 120ppm Hardness 150 350ppm Cyanuric acid 30ppm 50ppm Phosphate 0 500ppb Salt 5 000 ppm for Classic RP models Salt 3 500 ppm for Classic LS models Adjust your pool water balance to achieve the...

Page 6: ...f dry stabilised chlorine calcium hypochlorite is not recommended unless liquid chlorine is unavailable and even then only in limited amounts CHLORINE PRODUCTION IN VARIOUS CLIMATES Environmental factors such as rainfall temperature and sunlight will all have an effect on the chlorine demand in your pool and it is important to understand how this affects the treatment of your pool at your individu...

Page 7: ...rporated the AutoChlor housing must be installed after the heater Should a solar heating system be installed the housing must be plumbed after the solar diverters and after the water exits the solar system and rejoins the main stream pool return line Please note that your cell housing has been manufactured so that 40 mm PVC pipe will fit both inlet and outlet ports internally and 50 mm couplings w...

Page 8: ...8 ...

Page 9: ...9 Convenient automatic inline salt water chlorination ...

Page 10: ...the harsh sun but in such a way that air flows freely through the structure and does not impede the natural airflow through the power supply You should also ensure that the power supply is not used as a shelf to store or pack objects as this can also impede the air flow causing overheating and or damage to the unit that is not covered by warranty Mount the power supply so that you can see and reac...

Page 11: ...up may also cause the cell housing to rupture and explode as it is not built to withstand this type of pressure possibly resulting in personal injury The pump socket is designed to operate a single pool pump of maximum 8A only Do not at tempt to operate any equipment other than your pool pump from this socket as damage might occur to the power supply unit that is not covered under warranty ON OFF ...

Page 12: ...inuous light your chlorine production has been switched off by turning the chlorine controller anti clockwise and your chlorinator power supply is now in a standby mode Turn the chlorine controller clockwise to resume normal operation FLASHING If the light is illuminated and FLASHING the monitoring system has detected low salt levels and this will need to be adjusted for the chlorinator to operate...

Page 13: ...hlorine whilst at the same time the opposite polarity cell plates are being automatically cleaned 4 RED LIGHT STEADY OVERLOAD OFF NORMAL OPERATION in forward cycle FLASHING NORMAL OPERATION RP MODEL ONLY in reverse cycle STEADY When this light is illuminated and STEADY it will also be accompanied by a beeping alarm alerting you of this situation The chlorinator has overloaded and shut down to prev...

Page 14: ...u reconnect unit to power models without quartz battery backup only CHLORINE CONTROLLER FIG 1 ITEM 5 The chlorine controller regulates the amount of chlorine production relevant to the position it has been set to By adjusting the chlorine controller clockwise you increase chlorine manufac ture and by turning anti clockwise you reduce production Do not attempt to turn the controller beyond its stop...

Page 15: ...e clocks can be fitted at factory stage or later at extra cost Please see your AutoChlor representative if you wish to have this done TIMER BY PASS SWITCH TIMER MODELS ONLY FIG 1 ITEM 9 AutoChlor models fitted with a timer a timer bypass switch will be found on the right hand side of the time clock This switch allows you to bypass timer functions Three functions are available TIMER The time clock ...

Page 16: ...re that you have added the correct amount of pool salt it has fully dissolved and is distributed throughout the pool water see Addition of Salt Section Ensure that the base pool chemistry is at the recommended levels and the pool water is clean and crystal clear Switch on the pool filter system and the AutoChlor unit At this point the AutoChlor electronic display may register a water flow fault as...

Page 17: ... of your AutoChlor chlorination unit with the least amount of effort Normally once set these controls do not require further adjustment except perhaps for the seasonal ones suggested earlier Set your chlorine controller to achieve maximum and optimum results for your pool situation Please remember that an over chlorinated pool is not a healthy pool so it may not be nec essary for you to run your c...

Page 18: ...ational time of the chlorinator to be able to produce sufficient chlorine for your pools requirements TIME The longer you run your filter plant and chlorinator the more chlorine you will produce RATE The higher the chlorine output indicator lights up the more chlorine is being produced CELL CLEANLINESS The cleaner the cell the better the chlorine production rate BASIC POOL CHEMISTRY The more corre...

Page 19: ...dness will result in a greater frequency of calcium buildup on electrodes Therefore inspection and cleaning outside of the recommended once twice a year must be carried out For related warranty purposes a water sample may be requested by AIS ELECTRODE REMOVAL Ensure the power to the chlorine generator is switched off Step 1 Unplug the electrode lead from the electrode Step 2 Unscrew anticlockwise ...

Page 20: ... the housing and screw on clockwise the locking nut Plug the elec trode lead back on to the electrode terminals and turn on the power to the chlorine generator POWER SUPPLY REPAIR MAINTENANCE Do not open no user serviceable parts inside The power supply module and cords attached are to be serviced and or repaired replaced only by qualified electrician or the manufacturer If the supply cord is dama...

Page 21: ... production The chlorine generator is not generating enough chlorine 1 Chlorine production is reduced on the chlorine generator 2 Chlorine generator is not operating long enough 3 Calcified electrode 4 Water chemistry is incor rect 1 Adjust control knob clock wise to increase produc tion 2 Increase the operation running time 3 Clean the electrode see maintenance 4 Correct water chemistry Status Li...

Page 22: ...if necessary 2 Clean electrode see maintenance 3 Have the electrode tested and replace if necessary There is a white powdery material on the pool bottom Excessive water hardness Test the water chemistry and adjust accordingly Circuit breaker is tripping 1 Mains power surge 2 Fault with shorted electrodes 3 Fault with power supply 1 Set machine to off and push circuit breaker 2 a Visually inspect e...

Page 23: ...age caused by operation outside the prescribed limits as outlined in the instruction manual incorrect installation con nection to an incorrect mains power supply changes to internal wiring misuse abuse negli gence accidental damage normal wear and tear or damage caused by water entry Note This warranty is strictly in factory repair In the case of failure the complete unit must be returned to the m...

Page 24: ...any AIS Water logo to learn Why choose AIS AR AIS Contacts Head Office 61 7 3396 5222 51 Millennium Place Tingalpa Queensland 4173 Australia Email info aiswater com au Facsimile 61 7 3393 3441 WARRANTY HOTLINE 1800 676 076 Australia wide ...

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