AIRLESSCO Premium 1500-3 Service & Operation Manual Download Page 4

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WWW.AIRLESSCO.COM TEL: 805-523-0211 FAX: 805-523-1063

Email: [email protected]

WWW.AIRLESSCO.COM TEL: 805-523-0211 FAX: 805-523-1063

Email: [email protected]

All pumps come standard with Honda Engine, General Pump,

Chemical Injector, 5 Color Coded Cleaning Nozzles, 50’ hose, gun

PRESSURE TO SUCCEED

Direct Drive - No Belts

• More compact design

• No belt adjustment required

• No slippage of belts

• No bulky belt guard

Premium Series - Cold Water High Performance

Pressure Washers Specifications

Model

1500-3

2500-3

3000-4

2500-5

4000-3.5

P.N.

163-060

163-061

163-063

163-062

163-064

5.5

GPM

2.80

2.88

4.0

4.6

3.5

PSI

1500

2500

3000

4000

Hose Rack and

Gun Hook

Honda Engine with oil alert

Engine Protector

50’ x 3/8” High Pressure Hose

with Quick Couplers

General Pump - Ceramic

Plunger-3 Plex

• Best Warranty

• All easily accessible pump components

Modular Unloader Valve
Chemical Injector
Color Coded Cleaning Nozzles
Convenient Tip Holder on

the Frame

Durable Chrome Steel

Tubular Frame

Thermal Protector and Safety

Pressure Relief Valve

13” Turf Saver Pneumatic Tires

• Easier to roll

• Shock absorbing capability

*Picture shown is Model 4000-3.5

Summary of Contents for Premium 1500-3

Page 1: ...Premium Series Professional Pressure Washers Service Operation Manual Form No 001 612 APR2605...

Page 2: ...CA 93021 Tel 805 523 0211 Fax 805 523 1063 SUBJECT TO CHANGE WITHOUT NOTICE Copyright 2005 Airlessco by Durotech All rights reserved For Technical Assistance Tel 805 523 0211 Option 3 Email techsuppo...

Page 3: ...2500 3 13 Dimensional Drawing Model 2500 3 13 Parts Breakdown Model 2500 3 14 Specifications Model 2500 5 15 Dimensional Drawing Model 2500 5 15 Parts Breakdown Model 2500 5 16 Specifications Model 30...

Page 4: ...4 2500 5 4000 3 5 P N 163 060 163 061 163 063 163 062 163 064 HP 4 5 5 11 11 11 GPM 2 80 2 88 4 0 4 6 3 5 PSI 1500 2500 3000 3000 4000 Hose Rack and Gun Hook Honda Engine with oil alert Engine Protec...

Page 5: ...nning Allow engine to cool before refueling Do not operate the engine when an odor of gasoline is present or other explosive conditions exist If gasoline is spilled move machine away from the area of...

Page 6: ...ter supply must deliver 3 5 gallons per minute Always inspect unit hoses and fittings prior to use NEVER Never place hand or any other part of the body in front of spray orifice Never direct spray at...

Page 7: ...TOR for those jobs that require more than water cleaning The AIRLESSCO CHEMICAL INJECTOR will allow you to soak the surface with a liquid chemical detergent If you need to use surface conditioners suc...

Page 8: ...when blasting off paint 7 General washing technique is started from the highest point When working from a ladder make sure it is sturdy and position the ladder so you are spraying away from yourself N...

Page 9: ...pressure hose the wires inside may bend and become weak or break GET THE MOST FROM YOUR MACHINE To Operate Unit 1 Select desired nozzle Lock control handle gun or wand off and install nozzle in quick...

Page 10: ...e orifice This is not a mea surement of an inch but a standardized measurement THE 0 DEGREE NOZZLE This is the blasting nozzle It delivers a very concentrated stream of water Care should be used to av...

Page 11: ...own For example a pressure washer rated at 3000 PSI 3 5 GPM would require a No 4 cleaning nozzle NOTE The proper nozzle size for each pressure washer can be found on the machine specification plate lo...

Page 12: ...ay in the end of the crankshaft pulley Worn crankcase piston rod seals O ring on plunger Oil leaking in the area of crankshaft Worn crankshaft seal or improperly installed oil seal O ring Bad bearing...

Page 13: ...fold head and torque to specifications per sequence described below Torque Sequence For Tightening Head Install all head bolts finger tight Torque to 10 foot pounds in sequence as shown below then ret...

Page 14: ...r 2 6 in Hg Bore 591 in 15mm Stroke in mm 260 6 6 Crankcase Oil Capacity 11 2 oz Maximum Fluid Temperature 165 F Inlet Port Thread 3 8 19 BSPP F Discharge Port Thread 1 4 19 BSPP F Shaft Diameter 3 4...

Page 15: ...7 36 7032 01 Valve Assembly 1 6 18 51 100 51 Head Ring 96 97 3 19 90 2620 00 Packing 96 97 3 20 51 0800 70 Packing Retainer 86 96 3 21 90 3604 00 O Ring 989 x 070 86 96 97 3 22 90 3835 00 O Ring 594 x...

Page 16: ...ft water 2 6 in Hg Bore 709 in 18 mm Stroke in mm 370 in 9 4 mm Crankcase Oil Capacity 11 2 oz Maximum Fluid Temperature 165 F Inlet Port Thread 3 8 19 BSPP F Discharge Port Thread 1 4 19 BSPP F Shaf...

Page 17: ...18mm 140 141 20 51 0800 70 Packing Retainer 86 96 3 51 0803 70 18mm 139 140 21 90 3604 00 O Ring 86 96 97 3 18mm 139 140 141 22 90 3835 00 O Ring 86 96 97 3 90 3843 00 18mm 139 140 141 23 97 5968 00 S...

Page 18: ...aximum Fluid Temperature 165 F Inlet Port Thread 1 2 14 BSPP F Discharge Port Thread 3 8 19 BSPP F Shaft Diameter 1 0 in 25 4 mm Weight 19 1 lbs Dimensions 8 8 x 9 7 x 6 5 in SPECIFICATIONS MODEL 2500...

Page 19: ...62 30 96 7350 00 Washer 3 31 90 5022 00 Anti Extrusion Ring 3 32 90 3572 00 O Ring 3 33 52 0400 09 Plunger 15mm 3 34 96 7008 00 Washer 3 35 92 2216 00 Nut 3 40 90 3612 00 O Ring 125 130 3 41 44 0800 7...

Page 20: ...mm Stroke in mm 394 in 10mm Crankcase Oil Capacity 14 0 oz Maximum Fluid Temperature 165 F Inlet Port Thread 1 2 14 BSPP F Discharge Port Thread 3 8 19 BSPP F Shaft Diameter 1 0 in 25 4 mm Weight 18...

Page 21: ...Pin 3 30 96707500 Flinger Washer 3 ITEM PART DESCRIPTION KIT QTY ITEM PART DESCRIPTION KIT QTY 31 660024 Anti extrusion Ring 3 32 701009 O ring 3 33 52040009 Ceramic Plunger 15 mm 3 34 44211570 Bushi...

Page 22: ...mm 433 in 11 mm Crankcase Oil Capacity 14 0 oz Maximum Fluid Temperature 165 F Inlet Port Thread 1 2 14 BSPP F Discharge Port Thread 3 8 19 BSPP F Shaft Diameter 1 0 in 25 4 mm Weight 20 lbs Dimension...

Page 23: ...90358500 O Ring 1 28 98204100 Cap Screw 1 29 97734000 Pin 3 30 96696700 Washer 3 33 44040266 Plunger 13 mm 3 40 90361200 O Ring 152 156 3 41 44080370 Packing Retainer 152 156 3 42 44216270 Intermediat...

Page 24: ...low pressure mode across injector Shorten discharge hose Check spray tip APPLICATION INSTALLATION OF THE UNLOADER VALVE APPLICATION This product is to be used with clean fresh water For different or...

Page 25: ...070 CS 3 7 Y60 0303 31 Piston Housing 1 8 Y60 0319 31 Lock Nut M18 x 1 1 9 Y10 3055 00 O Ring 70 Duro Buna N 301 ID x 070 CS 1 10 Y10 4008 00 Backup Ring 11 mm x 8 mm 1 11 Y60 0331 51 Piston M5 Stain...

Page 26: ...Check Valve 1 5 Y14410100 Gasket 1 2 BSP 2 6 Y60078335 Manifold 1 2 BSPP F 1 7 Y60100831 Hollow Screw 1 2 Zinc 1 8 Y60093131 Seat Holder L 16 mm 1 9 Y10310996 O Ring 406 x 095 Viton 1 10 Y60078435 Bra...

Page 27: ...163 008A Rubber Foot 163 011A Washer 1 25 x 312 169 050 Screw 5 16 18 x 1 00 HX HD 171 020 Grommet 9307K25 McMaster 188 042 Nut 1 4 20 NY LOCK 188 185 Spacer 25 x 088W x 55 301 165 Wheel 13 x 500 6 Tu...

Page 28: ...SET SCREW OF ITEM 3 UNLOADER LOCKING RING A R r r r r r r _ PUMP ASSEMBLY PRESSURE WASHER MODEL 1500 3 1 2 3 4 5 _ 7 NOTES ITEM PART DESCRIPTION QTY 1 163 060 PUMP MODEL 1500 3 1 2 100557 PTP ASSEMBL...

Page 29: ...2 A R 10 800001 ANAEROBIC THREAD SEALANT BLUE A R 11 600035 PARTITION 10 3 8 x 40 5 8 A R 12 600036 PARTITION 10 3 8 x 35 7 16 A R 13 600037 PAD 35 1 4 x 40 9 16 A R PUMP ASSEMBLY PRESSURE WASHER MODE...

Page 30: ...PPLY ITEM 12 ANAEROBIC THREAD SEALANT BLUE TO THE SET SCREW OF ITEM 3 UNLOADER LOCKING RING A R PUMP ASSEMBLY PRESSURE WASHER MODEL 2500 5 _ _ NOTES ITEM PART DESCRIPTION QTY 1 163 062 PUMP MODEL 2500...

Page 31: ...TEST APPLY ITEM 12 ANAEROBIC THREAD SEALANT BLUE TO THE SET SCREW OF ITEM 3 UNLOADER LOCKING RING A R _ _ NOTES ITEM PART DESCRIPTION QTY 1 163 063 PUMP MODEL 3000 4 1 2 100558 PTP ASSEMBLY 1 2 NPTF 1...

Page 32: ...PLY ITEM 12 ANAEROBIC THREAD SEALANT BLUE TO THE SET SCREW OF ITEM 3 UNLOADER LOCKING RING A R PUMP ASSEMBLY PRESSURE WASHER MODEL 4000 3 5 _ _ NOTES ITEM PART DESCRIPTION QTY 1 163 064 PUMP MODEL 400...

Page 33: ...050 Chemical Injector Repair Kit 7525K Use chemical injectors in conjunction with nozzle 78 40300 OPERATING INSTRUCTIONS Fit chemical injector on downstream side of pump and regulator Connect chemical...

Page 34: ...Always point the sand nozzle downward when not spraying This will prevent water from entering the sand supply If water does get into the sand supply hose remove the probe from the sand hold gun trigge...

Page 35: ...from Masonry Paint from Wood 40 60 Round 1 10 degrees Coarse rough cut Paint from Wood 20 40 Round 1 10 degrees Smooth drift wood Metal Scale 20 40 Round 0 15 degrees Rust 16 50 Angular 0 25 degrees N...

Page 36: ...WWW AIRLESSCO COM TEL 805 523 0211 FAX 805 523 1063 Email technicalsupport airlessco com 33...

Page 37: ...charge to the customer The foregoing warranty to repair or replace is the only warranty either expressed implied or statutory upon which said unit is sold All other damages liabilities or warranties s...

Page 38: ...alsupport airlessco com 35 cut along this line Note Keep this top portion in the manual for future reference on the Limited Warranty Note Cut and send this portion of the page to register your warrant...

Page 39: ...el PN 176 063 Repair Kit for 176 061 PN 176 064 Repair Kit for 176 062 4 pack of quick disconnect tips includes 0 15 25 40 degrees PRESSURE WASHER ACCESSORIES Pressure washer nozzles come in several s...

Page 40: ...the gun handle PN 176 005 Thread 1 4 F with F coupler for the wand PN 176 004 Thread 1 4 M with M nipple for the tip 37 Pressure washer hose comes with 3 8 male fittings with one end having a swivel t...

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