AIRLESSCO Mustang 11500 Operation - Repair - Parts Download Page 36 | Manualshive

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Troubleshooting

36

3A4147B

-

V

-

-

200-240V

-

V

-

-

200-240V

STEP 1:

Plug power cord in and
turn switch ON. Connect
probes to on/off switch.
Turn meter to AC volts.

STEP 2:

Plug power cord in and
turn switch ON. Connect
probes to on/off switch.
Turn meter to AC volts.

Troubleshooting

STEP 3:

Check motor thermal switch.
Unplug yellow wires. Meter
should read according to
Resistance Table on page
30.

NOTE:

Motor should be cool

during reading.

STEP 4:

Plug power cord in
and turn switch ON.
Disconnect
potentometer.

ti29441a

-

V

-

-

100k ohm

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Summary of Contents for Mustang 11500

Page 1: ...le spray application of architectural paints and coatings 3300 psi 22 7 MPa 227 bar Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual and in rela...

Page 2: ...ETL listed Model Part Number Voltage SL1250 NA 17M140 120V TS1750 NA 17M145 TS1750 Hose Reel NA 17M147 AllPro Mustang 11500 Hiboy NA 17M155 SL1250 AP SCA 17M243 240V TS1750 AP SCA 17M244 TS1750 Hose R...

Page 3: ...ration Main Menu 20 Change Display Units 20 Job Gallons 20 Lifetime Gallons 20 Secondary Menu Stored Data 21 Cleanup 22 Troubleshooting 24 Sprayer Will Not Run 37 SL1250 TS1750 Mustang 11500 Parts 38...

Page 4: ...hen repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without...

Page 5: ...ure for turning off the unit and relieving the pressure before removing the nozzle tip to clean Equipment maintains pressure after power is shut off Do not leave the equipment energized or under press...

Page 6: ...ontainer and collection systems are grounded to prevent static discharge Do not use pail liners unless they are anti static or conductive Connect to a grounded outlet and use grounded extension cords...

Page 7: ...quipment is rated and approved for the environment in which you are using it ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage or the system can cause electric sh...

Page 8: ...hen in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns Protective equipment includes but is not limited to Protective eyewear and hea...

Page 9: ...andard Models SL1250 TS1750 OFF ON A B D J I I H G E E C C I H H C B B F D G G F F D ti29386b A AMP Switch not available on all units B ON OFF Switch C Pressure Control D Prime Spray Valve E Trigger L...

Page 10: ...TS1750 Hose Reel A A R G P E J H D C B R OFF ON G P H J F N C D E ti29387b A Display B Amp Switch not available on all units C ON OFF Switch D Pressure Control E Spray Prime F Trigger Lock G Filter H...

Page 11: ...ician Do not use an adapter Power Requirements 100 120V units require 100 120 VAC 50 60 Hz 15A 1 phase 230V units require 220 240 VAC 50 60 Hz 10A Extension Cords Use an extension cord with an undamag...

Page 12: ...ich interrupts grounding continuity Grounding a metal pail connect a ground wire to the pail by clamping one end to pail and other end to a true earth ground To maintain grounding continuity when flus...

Page 13: ...y again 6 If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved a VERY SLOWLY loosen the tip guard retaining nut or the hose end coupling to relieve pressure gra...

Page 14: ...opper accessory kit into filter and install nipple fitting into elbow Then connect the hose to the nipple NOTE Make sure nipple fitting is angled away from hopper so the hose can be easily installed 2...

Page 15: ...electrical outlet 9 Turn prime valve down to DRAIN position 10 Place pump in grounded metal pail partially filled with flushing fluid Attach ground wire to pail and to true earth ground Perform steps...

Page 16: ...pressure 1 2 turn to start motor and allow fluid to circulate through drain tube for 15 seconds turn pressure down 5 Turn prime valve forward to SPRAY position Disengage trigger lock 6 Hold gun agains...

Page 17: ...8 8 Place pump in paint pail 9 Trigger gun again into flushing pail until paint appears Move gun to paint pail and trigger for 20 seconds 10 Engage trigger lock Assemble tip and guard see instruction...

Page 18: ...not eliminate heavy edges 2 Holdgunperpendicular 10 12 in 25 30 cm from surface Spray back and forth Overlap by 50 Trigger gun after moving and release before stopping Clearing Tip Clogs 1 Release tr...

Page 19: ...hose reel 3 Pull reel handle up and turn clockwise to reel in hose NOTE The hose reel can be locked into two positions Usage A and Storage B Moving parts can pinch cut or amputate fingers and other bo...

Page 20: ...hold button for 5 seconds to change pressure units psi bar MPa to desired units Selection of bar or MPa changes gallons to liters x 10 To change display units must be in pressure display mode and pre...

Page 21: ...displays 4 Shortpressbutton and MOTOR HOURS scrolls past and then total motor run hours are displayed 5 Short press button LAST CODE scrolls by and last code is displayed e g E 07 see troubleshooting...

Page 22: ...fluid appears 4 Move gun to waste pail hold gun against pail trigger gun to thoroughly flush system Release trigger and engage trigger lock 5 TurnprimevalvedowntoDRAINposition and allow flushing flui...

Page 23: ...n and inspect Install filters 10 If flushing with water flush again with mineral spirits or Pump Life to leave a protective coating to prevent freezing or corrosion 11 Wipe sprayer hose and gun with a...

Page 24: ...einstall Intake valve ball and piston ball are not seating properly Remove intake valve and clean Check balls and seats for nicks replace if necessary see pump manual Strain paint before using to remo...

Page 25: ...provides 20A Change to less loaded circuit Motor runs but pump does not stroke Displacement pump pin damaged or missing Replace pump pin if missing Be sure retainer spring is fully in groove all arou...

Page 26: ...e is leaking Clean intake valve Be sure ball seat is not nicked or worn and that ball seats well Reassemble valve Pump packings are worn Replace pump packings see pump manual Paint is too thick Thin t...

Page 27: ...ithout display refer to the control board status light Turn the ON OFF switch OFF remove the control cover then turn power back ON Observe the status light Blinking LED total count equals the error co...

Page 28: ...wer to sprayer 4 Check transducer and connections to control board 5 Disconnect transducer from control board socket Check that transducer and control board contacts are clean and secure 6 Reconnect t...

Page 29: ...ep 5 Connect a confirmed working transducer to control board socket 6 Set sprayer ON and control knob to 1 2 turn clockwise If sprayer runs install new transducer Replace control board if sprayer does...

Page 30: ...clean and secure If contacts are clean and secure continue to step 4 4 Set sprayer to OFF and spin motor fan 1 2 turn Restart sprayer If sprayer runs replace control board If sprayer does not run cont...

Page 31: ...Test Test at large 4 pin motor field connector There should not be continuity from pin 4 the ground wire and any of the remaining 3 pins If motor field connector tests fail replace motor 7 Check Moto...

Page 32: ...rol board socket Make sure contacts are clean and secure Measure resistance of the thermal device If reading is not correct replace motor Check Motor Thermal Switch Unplug thermal wires Set meter to o...

Page 33: ...is properly connected to back plate and that conductive thermal paste is used on power components 4 Replace control board 5 Replace motor Display shows CODE 10 Control board status light blinks 10 ti...

Page 34: ...power ON If code continues replace motor Digital display shows CODE 16 Control board status light blinks 16 times repeatedly Sprayer does not run at all Check voltage supply to the sprayer sprayer pl...

Page 35: ...00 VAC 220 VAC for 230V units NO See step 2 Do you have over 100 VAC 220 VAC for 230V units NO Repair or replace power cord YES See step 3 Is the proper reading present through the thermal switch wire...

Page 36: ...2 Plug power cord in and turn switch ON Connect probes to on off switch Turn meter to AC volts Troubleshooting STEP 3 Check motor thermal switch Unplug yellow wires Meter should read according to Resi...

Page 37: ...le Troubleshooting procedure Plumb pressure gauge into paint hose plug sprayer in and turn power switch ON Does sprayer reach or exceed its maximuum pressure NO Mechanical problem See the proper fluid...

Page 38: ...SL1250 TS1750 Mustang 11500 Parts 38 3A4147B SL1250 TS1750 Mustang 11500 Parts ti29385a...

Page 39: ...73 90a 28 89 28 90 6 99 10 22 18 109 93 57 44 85 12 117 14 77 154 129 124 Ref Torque 40 45 in lb 4 5 5 0 N m 9 11 in lb 1 0 1 2 N m 200 230 in lb 22 6 25 9 N m 190 210 in lb 21 4 23 7 N m 22 28 in lb...

Page 40: ...250 17M712 Mustang 11500 72 LABEL 1 17M702 SL1250 1 17M713 Mustang 11500 1 73 LABEL 17M702 SL1250 1 17M714 Mustang 11500 1 76 248214 TUBE intake includes 109 1 77 278204 CLIP spring 1 83 17B215 HOUSIN...

Page 41: ...27 124 84 36 28 89 93 18 28 30 90a 6 71 55 37 31 129 154 Ref Torque 40 45 in lb 4 5 5 0 N m 9 11 in lb 1 0 1 2 N m 200 230 in lb 22 6 25 9 N m 190 210 in lb 21 4 23 7 N m 22 28 in lb 2 4 3 1 N m 1 2 3...

Page 42: ...17M701 LABEL 1 72 17M687 LABEL 1 73 17M687 LABEL brand 1 77 278204 CLIP drain line 1 83 17M679 HOUSING bearing 1 84 MOTOR electric includes 126 127 1 257187 240V AP SCA 257188 120V NA 85 24V021 ROD c...

Page 43: ...77 117 108 113 24 24 28 89 30 28 57 71 31 58 31 8 ti29685a Ref Torque 40 45 in lb 4 5 5 0 N m 9 11 in lb 1 0 1 2 N m 200 230 in lb 22 6 25 9 N m 190 210 in lb 21 4 23 7 N m 25 30 ft lb 33 8 40 6 N m 1...

Page 44: ...D motor grey 1 62 24Y426 FRAME 1 71 17M701 LABEL brand front 1 72 17M687 LABEL brand side 1 73 17M687 LABEL brand side 1 77 278204 CLIP drain line 1 83 17M679 HOUSING bearing 1 84 MOTOR electric inclu...

Page 45: ...A 1 16Y762 LABEL warning 240V AP SCA 60 16T541 JUMPER WIRE TS1750 120V 1 65 17M689 LABEL control box cover 1 68 17A445 LABEL control 1 75 CORD power 1 17J160 120V NA SL1250 11500 15D529 240V AP SCA SL...

Page 46: ...socket head 2 16 102040 NUT lock hex 2 19 17C081 GROMMET transducer 1 20 111457 PACKING o ring 1 21 111600 PIN grooved 1 42 162453 FITTING 1 50 187625 HANDLE 1 66 287902 CAP filter includes 74 1 67 15...

Page 47: ...82 82 32 150 147 26 23 52 142 131 59 144 143 60 75b 75 75d 75ref 137 ti29430a 148 88 Ref Torque 10 15 in lb 1 1 1 7 N m 40 45 in lb 4 5 5 0 N m 9 11 in lb 1 0 1 2 N m 200 230 in lb 22 6 25 9 N m 30 3...

Page 48: ...A446 LABEL control 1 75 CORD power 1 15H065 120V 15D529 EU Multicord 75b 242005 China Australia 1 75d 242001 EU CEE 7 7 1 82 256219 POTENTIOMETER assembly 1 88 16Y496 DISPLAY includes 32 1 96 17A516 C...

Page 49: ...el 42d 196178 TS1750 50 24E234 KIT handle includes 21 81 1 66 15C765 CAP filter 1 67 16T543 BASE filter 1 74 15C766 TUBE diffusion 1 80 24B156 VALVE prime 1 81 24A382 BASE valve 1 86 243222 TRANSDUCER...

Page 50: ...154 GUN spray 24E382 Airlessco Mastic ARV631 1 163 24B248 CAP swivel complete 1 164 122347 RING retaining external 1 167 122534 SPRING wave 1 168 24E400 PIN pop lock out 1 169 122524 RING retaining ex...

Page 51: ...inimum 5000 W 5000 W 120V A Hz 15 50 60 1 230V A Hz 10 50 60 1 Dimensions Weight 87 lb 39 kg Height 28 5 in Handle down 38 8 in Handle up 72 4 cm Handle down 98 4 cm Handle up Length 25 2 in 64 cm Wid...

Page 52: ...5000 W 120V A Hz 20 15 50 60 1 230V A Hz 10 50 60 1 Dimensions Weight Stand 118 lb 54 kg Hose Reel 140 lb 64 kg Height Stand 29 5 in Handle down 40 2 in Handle up 74 9 cm Handle down 102 1 cm Handle...

Page 53: ...47B 53 Wiring Diagram 120V PRESSURE TRANSDUCER POTENTIOMETER POWER PLUG MOTOR THERMAL SWITCH MOTOR SENSOR LEADS MOTOR LEADS GREEN GROUND GREEN GROUND ON OFF SWITCH WHITE BLACK BLACK BLUE LED DISPLAY A...

Page 54: ...gram 54 3A4147B 240V PRESSURE TRANSDUCER POTENTIOMETER POWER PLUG MOTOR THERMAL SWITCH MOTOR SENSOR LEADS MOTOR WIRE JUMPER LEADS LED DISPLAY GREEN GROUND ON OFF SWITCH BROWN BLUE BROWN BLUE BLUE BLAC...

Page 55: ...clude the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRA...

Page 56: ...ication Airlessco reserves the right to make changes at any time without notice Original Instructions This manual contains English MM 3A4147 GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 5544...

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