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DUCT CLEANING WITH THE TRUCKMASTER II

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TruckMaster II

The Air-Care TruckMaster II has a unique dual function. The motorized brush on the end of the vacuum 
hose assembly agitates the dust and debris into the air duct, while your Truck Mount Vacuum functions 
as the debris collector. This method of cleaning only requires that the supply and return grills be 
removed and the air system is turned off. 

Caution, some air systems may automatically cycle in 

the OFF position on the Thermostat, so it is best to also shut off the main power breaker to the 
furnace while cleaning.

1. Before applying power, be sure that 

all 3 Switches on the Control Box are 

in the OFF (0) position.

4. The electrical cord from the hose 

will plug in to the TruckMaster control 

panel socket. Unless your truck 

vacuum has provision for “Dry Dust”, 

you should install the “Dust Damper” 

between the Truck vacuum hose and 

the TruckMaster Hose and attach the 

solution hose to the truck’s solution 

hose.

2. After connecting the Air-Care 

TruckMaster to an extension cord 

and a wall outlet, turn on the Circuit 

Breaker on the Right, then the Motor 

can be started after a few seconds.

5. The Remote uses an Infrared Light 

beam like a Television Remote. The 

Remote Receivers are located on 

the control panel and on the back of 

the Power Box. The operator can be 

across the room or up on a ladder 

and the remote will often function 

with the IR beam reflecting off light-

colored walls and ceilings even with 

obstructions to visibility.

3. Connect the 1 ½” X 35’ hose 

assembly (or the optional 2” X 35’ hose 

assembly) to your Vacuum Source 

Hose.

6. When using the Remote, BOTH 

Switches on the control box for the 

brush MUST BE OFF (DOWN)!

These switches can be used to 

manually START/STOP or Change 

rotation direction of the brush if the 

Handheld Remote Transmitter is lost 

or has a dead battery. When these 

switches are ON (UP), it deactivates 

the Remote.

Summary of Contents for TRUCKMASTER II

Page 1: ...Page 1...

Page 2: ...4 5225 Website www air care com E mail Info Air Care com DUCT CLEANER FOR USE WITH TRUCK MOUNT CARPET VACUUMS TRUCKMASTER II AIR DUCT CLEANING SYSTEM ON OFF POWER BRUSH POWER REMOTE OVERRIDE BRUSH REV...

Page 3: ...s 4 Set Up and Testing 5 Duct Cleaning with the Truckmaster 7 Troubleshooting Guide 9 Brush Motor Replacement Instructions 10 Pancake Brush Configurations and usage 12 Optional Replacement Parts Acces...

Page 4: ...nse precautions when working with Air Care equipment Do not block walkways with equipment and remove delicate and breakable articles from the immediate work area The following are precautions that sho...

Page 5: ...lowest pressure and flow rate to the Dust Damper usually 100 to 200 psi A Turn off the Power switch on the panel and plug the power cord into a suitable 120 volt outlet B Attach the Brush power cable...

Page 6: ...Marked FWD REV will Change the direction of the Brush Rotation when pressed while the Motor is Running I The other buttons are reserved for any new features that may be added in the future The Dust Da...

Page 7: ...the Dust Damper between the Truck vacuum hose and the TruckMaster Hose and attach the solution hose to the truck s solution hose 2 After connecting the Air Care TruckMaster to an extension cord and a...

Page 8: ...with sheet metal screws then taped with Aluminum tape After cleaning each duct each opening should then be decontaminated by fogging with our EPA registered Envirocon sanitizer Soot Set sealer and Li...

Page 9: ...two 90 degree turns in less than 12 inches Be sure you are using the 1 X 35 Hose Brush and Motor Assembly Try to access the duct from another opening Brush motor does not turn 1 Electronic Torque con...

Page 10: ...ASSEMBLED First remove the OLD motor and mount from your hose 1 Remove the screws holding the Motor Mount collar on the end of the hose and save the screws and nuts to mount the new motor and mount O...

Page 11: ...e metal connector Heat the tubing to shrink it in place A hair dryer heat gun or even a cigarette lighter can be used Be careful to not burn yourself the plastic hose or heat the other shrink tubing a...

Page 12: ...ion in older ducts with the LO Setting just as the original 12 021 Bristle version does The 2 BLUE Vacuum Hose and motor now have an 18 brush with 045 dia Bristles in the traditional Disposable Pancak...

Page 13: ...8 TruckMaster II Brush 045 Bristles FG0075 26 Brush 12 Disposable Pancake Brush 045 FIRM Bristles 5 Pack of 12 Firm Bristle Brushes Optional 12 Disposable Pancake Brush 021 SOFT Bristles 5 Pack of 12...

Page 14: ...00 max with 1500watt Motor and Power Connector Optional 2 x 35 ft Brush and Motor Assembly with 18 Brush Dust Damper for use with Truckmount carpet machines connects between Truck Vacuum hose and Truc...

Page 15: ...54 Call for Installation tips Replacement Flex E Bristle Brush with Pancake Hub 12 Call for Part FIRM 045 Dia Nylon Bristles Level Replacement Firm Pancake Brush FIRM Call for Part FIRM 045 Dia Nylon...

Page 16: ...produced during combustion 11 CO2 Carbon Dioxide an odorless non toxic gas produced during combustion and exhaled by people 12 Ceiling Plenum The area above a suspended ceiling that may be used as a r...

Page 17: ...t testing laboratory for Air filters 33 OSHA Occupational Safety and Health Administration 34 Positive building Pressure A condition when air will come out of a building when a door is opened 35 Re en...

Page 18: ...und shipping charges on the repaired or replaced item back to the purchaser s location Any additional expedited service charges for quicker shipping shall be borne by the purchaser If the product or c...

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