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TruckMaster II

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BRUSH MOTOR REPLACEMENT KIT

DuctMaster and TruckMaster Coaxial Spring Mount

 

This new version of the Brush Motor 

and Mount retains all the advantages 

of the original and includes some 

improvements to reliability, durability, 

and Debris Collection. It has more 

POWER so the New DuctMasters have 

a 2 position Switch for HI and Low. 

Installing a new motor in a DuctMaster 

without the Hi/Lo switch could run 

the FIRM brush fast enough to cause 

damage to older ducts. If in Doubt 

about the Ducts condition, use the SOFT 12” Brush with the smaller, .021” Bristles. Contact Air Care for 

questions about using the Newer Motor on existing DuctMasters or TruckMasters. 702-454-5515.

The Hoses, Motor and electrical Connections for the new version will fit previous DuctMaster Models.

KEEP THE NEW MOTOR FULLY ASSEMBLED!

First remove the OLD motor and mount from your hose:

1. Remove the screws holding the Motor Mount collar on the end of the hose and save the screws 

and nuts to mount the new motor and mount. One screw also secures the internal stiffener to the 

interior of the hose. (Some stiffeners are Steel, and some are Fiberglass)

2. Cut the 3 wires for the motor leaving enough cord to crimp (or solder) the wires to the new motor 

wires. All 3 wires will need to be the same length for this new Motor Connection.

3. You will no longer need any of the parts in the original motor assembly unless you are returning it 

to Air-Care with an RMA for warranty evaluation.

1. Be sure you have all the parts for the installation.

a. Your original Screws, 10-32 x 5/8” long machine screws,

b. 10-32 Hex Nuts with built in Lock Washers.

c. Metal or Fiberglass Stiffener (if it was on the original hose)

2. Remove the outer insulation from the black power cord in the hose to expose the 3 insulated 

motor wires about 2 inches long.

Installing the NEW Motor Assembly.

Summary of Contents for TRUCKMASTER II

Page 1: ...Page 1...

Page 2: ...4 5225 Website www air care com E mail Info Air Care com DUCT CLEANER FOR USE WITH TRUCK MOUNT CARPET VACUUMS TRUCKMASTER II AIR DUCT CLEANING SYSTEM ON OFF POWER BRUSH POWER REMOTE OVERRIDE BRUSH REV...

Page 3: ...s 4 Set Up and Testing 5 Duct Cleaning with the Truckmaster 7 Troubleshooting Guide 9 Brush Motor Replacement Instructions 10 Pancake Brush Configurations and usage 12 Optional Replacement Parts Acces...

Page 4: ...nse precautions when working with Air Care equipment Do not block walkways with equipment and remove delicate and breakable articles from the immediate work area The following are precautions that sho...

Page 5: ...lowest pressure and flow rate to the Dust Damper usually 100 to 200 psi A Turn off the Power switch on the panel and plug the power cord into a suitable 120 volt outlet B Attach the Brush power cable...

Page 6: ...Marked FWD REV will Change the direction of the Brush Rotation when pressed while the Motor is Running I The other buttons are reserved for any new features that may be added in the future The Dust Da...

Page 7: ...the Dust Damper between the Truck vacuum hose and the TruckMaster Hose and attach the solution hose to the truck s solution hose 2 After connecting the Air Care TruckMaster to an extension cord and a...

Page 8: ...with sheet metal screws then taped with Aluminum tape After cleaning each duct each opening should then be decontaminated by fogging with our EPA registered Envirocon sanitizer Soot Set sealer and Li...

Page 9: ...two 90 degree turns in less than 12 inches Be sure you are using the 1 X 35 Hose Brush and Motor Assembly Try to access the duct from another opening Brush motor does not turn 1 Electronic Torque con...

Page 10: ...ASSEMBLED First remove the OLD motor and mount from your hose 1 Remove the screws holding the Motor Mount collar on the end of the hose and save the screws and nuts to mount the new motor and mount O...

Page 11: ...e metal connector Heat the tubing to shrink it in place A hair dryer heat gun or even a cigarette lighter can be used Be careful to not burn yourself the plastic hose or heat the other shrink tubing a...

Page 12: ...ion in older ducts with the LO Setting just as the original 12 021 Bristle version does The 2 BLUE Vacuum Hose and motor now have an 18 brush with 045 dia Bristles in the traditional Disposable Pancak...

Page 13: ...8 TruckMaster II Brush 045 Bristles FG0075 26 Brush 12 Disposable Pancake Brush 045 FIRM Bristles 5 Pack of 12 Firm Bristle Brushes Optional 12 Disposable Pancake Brush 021 SOFT Bristles 5 Pack of 12...

Page 14: ...00 max with 1500watt Motor and Power Connector Optional 2 x 35 ft Brush and Motor Assembly with 18 Brush Dust Damper for use with Truckmount carpet machines connects between Truck Vacuum hose and Truc...

Page 15: ...54 Call for Installation tips Replacement Flex E Bristle Brush with Pancake Hub 12 Call for Part FIRM 045 Dia Nylon Bristles Level Replacement Firm Pancake Brush FIRM Call for Part FIRM 045 Dia Nylon...

Page 16: ...produced during combustion 11 CO2 Carbon Dioxide an odorless non toxic gas produced during combustion and exhaled by people 12 Ceiling Plenum The area above a suspended ceiling that may be used as a r...

Page 17: ...t testing laboratory for Air filters 33 OSHA Occupational Safety and Health Administration 34 Positive building Pressure A condition when air will come out of a building when a door is opened 35 Re en...

Page 18: ...und shipping charges on the repaired or replaced item back to the purchaser s location Any additional expedited service charges for quicker shipping shall be borne by the purchaser If the product or c...

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