Air Weigh BinMaxx Installation Manual Download Page 16 | Manualshive

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13

ComLink Connections

ComLink Interface Wiring Harness

C

lou

d

E

In-Line Fuse

Black WIre

White Wire

Blue Wire

5800 E Display

Connector

Two black wires

Gray Wire,

Not Used

High-Prox

Connector

Brown Wire,

Not Used

Low-Prox Connector

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Summary of Contents for BinMaxx

Page 1: ...1 PN 901 0177 000 R2 Air Weigh Customer Support 888 459 3247 BinMaxx Installation Guide For Front End Loaders...

Page 2: ...ts 7 Installing the Prox Sensor Cables 8 Installing the Proximity Bracket and Sensors 9 Welding the Prox Sensor Bracket 10 Installing the Low and High Prox Sensors 10 Assembling and Installing the Pro...

Page 3: ...ting the Proximity Sensors 18 Adjusting the LO PROX Sensor 18 Adjusting the HI PROX Sensor 20 Completing the Installation 21 Finishing Touches 21 Notes 22 Limited Warranty 23 Procedure for Warranty Cl...

Page 4: ...the date and time of each lift using the optional Air Weigh Date Time Printer Installation Overview There are three components of the BinMaxx scale you will install Cab electronic equipment ComLink in...

Page 5: ...d 5 16 inch socket and adapter Adjustable wrench 22mm socket and 120 ft lb torque wrench Spray paint Welder MIG or ARC C clamps Tape measure Wire cutters Alignment Tool call Air Weigh for pricing Opti...

Page 6: ...ith any other truck component such as an arm mounted hydraulic line or an arm cable The brackets need to be placed in the same position on both arms Verify positioning on both arms prior to welding th...

Page 7: ...for installation earlier The bottom of the J shaped bracket should face inboard towards the cab to optimize the protection of the arm sensor Use C clamps to hold the bracket jig in place 3 Using a pe...

Page 8: ...Do not weld in any other location 8 When the welds are completely cooled remove the C clamps 9 Remove the two bolts from the bracket and jig assembly and remove the jig Paint the bracket and any bare...

Page 9: ...he short cable and then extends to the cab Make sure to optimize the route to protect the cable Also ensure that the protective heat shield found on the two short cables is positioned in the locations...

Page 10: ...ble behind the arm bracket to protect the cable and connector Do not allow the cable or connector to contact the black rubber middle section of the sensor 4 Connect the shorter extension cable to its...

Page 11: ...wo proximity sensors along with their corresponding band clamp targets and bracket There are a variety of locations where you can successfully install the prox sensor bracket and band clamp targets de...

Page 12: ...nd clamp targets should not interfere with any components on the body 3 There should be enough space to access and tighten the bolts on the band clamp targets Welding the Prox Sensor Bracket 1 Bend or...

Page 13: ...rox target band clamps and targets Thread the target onto the band clamp 2 Place the clamps with the targets on the arm tube and close but do not tighten 3 Slide each target and place them so they are...

Page 14: ...e high prox cable and port see ComLink Wiring Harness drawing on page 14 for identification 6 Secure cables with zip ties as necessary Note Please ensure that there is a minimum of 12 inches between t...

Page 15: ...ce Do not connect directly to ignition switch 2 Connect the 4 pin connector on the cable labeled High Prox Connector into the corresponding port on the ComLink The other end of the cable will be attac...

Page 16: ...nections ComLink Interface Wiring Harness Cloud E In Line Fuse Black WIre White Wire Blue Wire 5800 E Display Connector Two black wires Gray Wire Not Used High Prox Connector Brown Wire Not Used Low P...

Page 17: ...nect it 6 Remove the adhesive tape backing and adhere the display using 15 lbs of pressure for 60 seconds 7 Mount the pod s base using the double sided tape or screw it directly to the dash Use the pr...

Page 18: ...eadings will be displayed immediately on the screen Continue with step 3 if using in cab display 3 Use the prompts below to find the A D values Start the vehicle ignition to turn on the display Press...

Page 19: ...1250 by exerting the proper pressure with your finger on the molded nut at the cable end of the sensor repeat this process for the nut on the cable side of the sensor If the A D readings are still wit...

Page 20: ...e cable side of the sensor If the A D readings are still within the 750 to 1250 range after the nuts on both sides of the sensor have been torqued to 60 ft lbs continue to instructions for the Final S...

Page 21: ...the arm torque tube between 48 and 52 from the ground as close to 50 as possible 3 From the scale display follow the steps below Press ESC to reach the main menu Use or to select DIAGNOSTICS Press ENT...

Page 22: ...oximately 50 from the ground Note If the LO PROX value does not change check the wiring to make sure all connections are complete and ensure the cables are placed into the proper ports on the ComLink...

Page 23: ...nsor target that was installed earlier around the arm tube The HI PROX number on the BinMaxx display will change from between 0 to 5 to above 1 000 when the sensor is activated 6 Rotate the target cla...

Page 24: ...ly Completing the Installation Final Touches 1 Secure all cables wiring and components in the truck cab and on the dash 2 Coil all excess wire and secure them with zip ties 3 Tighten all loose zip tie...

Page 25: ...22 Notes...

Page 26: ...yer will not service repair modify alter replace reverse engineer or otherwise change any of the products Disclaimer of All Other Warranties EXCEPT FOR THE LIMITED WARRANTIES SET OUT ABOVE NEITHER AIR...

Page 27: ...in 30 days after receipt or sooner if mutually agreed upon If Air Weigh determines that the part or assembly was defective in material or workmanship and within the warranty period Air Weigh will repa...

Page 28: ...1730 Willow Creek Circle Eugene OR 97402 9152 USA P O Box 24308 Eugene OR 97402 0437 USA Telephone 541 343 7884 Order Desk 888 459 3444 Customer Support 888 459 3247 Fax 541 431 3121 www Air Weigh co...

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