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TUBE NUT PINCH DETECTION

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The tube nut TID parameters can be viewed and modified from the Tool-> Edit->Tool Setup screen in ToolWare. The tool to be 
configured must be connected to the controller.

• 

Obstruction Detection Torque -  (in*Lb)

 

  - At the start of rundown before the output rotation has passed though the Obstruction Check Zone (where the  

 

 

    output is open at the start of the fasting cycle), the tool will stop and fastening cycle will be aborted if this torque is   

 

   exceeded.

 

  - If the tool stops, when the output is open during this first part of the rundown, without any obstruction, the value is    

 

    too low.

 

  - Units: lbf-in

 

  - TID memory location: 53

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Set the value for the obstruction torque just high enough so the tool will reliably overcome gear friction and make it  

 

 

past the obstruction checking zone.

• 

Check the torque of the stop on obstruction feature by measuring the actual “pinch” torque the tube nut produces at    

 

the start of the rundown when the jaws are open (within the obstruction detection angle range). This can be done on a   

 

semi-tightened joint simulator set for a hard joint, while auditing the torque.

• 

Note: Gear friction in the tube-nut head can greatly affect the ability to reliably detect an obstruction.

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Controller parameters for soft-start operation can be viewed and modified from the Controller->Edit Controller Parameter->Soft 
Start in ToolWare.

• 

Soft Start Dwell Speed

 

- The Soft Start Dwell Speed is used during the check for obstructions.

 

- Decreasing this can reduce the impact force when hitting an obstruction.

 

- Attention: Care must be taken, increasing the speed above the default value. Too high of a value can greatly in- 

 

 

  crease how hard the output will hit the obstruction.

 

- Units: RPM of the tool output

 

- Default: 90 RPM

 

- Range: 1 to 500 RPM

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Controller parameters for tube nut operation can be viewed and modified from the Controller->Tool Setup->Disassembly and 
Tube-nut screen.

•  Obstruction Check Angle

 

  - Angle of travel from the start of the fasting cycle where if an obstruction is detected inside this zone, the tool will    

 

    stop and the fastening cycle will be aborted.

 

  - Units: Degrees of rotation of the output from home to where the output is closed.

 

  - Default value: 70 Degrees

 

  - Range: 0 to 180 Degrees 

• 

Obstruction Check Speed Limit

 

  - Maximum speed the output will run during the check for obstructions.

 

  - Decreasing this can reduce the impact force when hitting an obstruction.

 

  - Attention: Care must be taken, increasing the speed above the default value. Too high of a value can greatly in-

 

      crease how hard the output will hit the obstruction.

Summary of Contents for AcraDyne Gen III 2000 Series

Page 1: ...PO Box 16460 Portland OR 97292 0460 800 852 1368 Fax 800 582 9015 www aimco global com AcraDyne Gen III 2000 Series Tubenut runners Operations Manual ...

Page 2: ... such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries If the maximum duty cycle of the attached tool is exceeded or the tool temperature exceeds 50 C then the operator should wear protective hand wear gloves c Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools wit...

Page 3: ...counter clockwise operation mode REV The MFB is the small button opposite the trigger The tool will initially start in clockwise mode and will have no LED lights turned on If the trigger is pressed the tool will turn on the blue LED meaning the tightening operation is underway Pressing the MFB will cause the tool to flash yel low and red LED lights Pressing the MFB again will switch the tool back ...

Page 4: ... X X 1 25273 SHIM 010 16 X X X X 1 25102 Screw BHC4 40X 188 STEEL BLACK OXIDE 17 X X X X 1 25402 T I D BOARD ASM GEN III 18 X X X X 2 24934 FLAT HEAD CAP SCREW 19 X X X X 1 25071 SPRING LEVER 20 X X X X 1 25074 LEVER ASSEMBLY 21 X X X X 2 20061 SCREW LEVER 22 X X X X 1 25072 O RING LED LIGHT RING COVER 23 X X X X 1 20534 3000 SERIAL MODEL LABEL 24 X X X X 1 25058 LIGHT RING COVER LED 25 X X X X 1 ...

Page 5: ...of 120 RMS or 320 Volts Pulse DC Controller Supply Voltage of 230 RMS Duty Cycle The Nutrunner tools are intended for intermittent operation with recommended maximum duty cycles not to exceed 33 Note actual maximum duty cycles are dependant upon several factors including Ambient Temperature Tool selection Joint conditions fastening parameter programming anddifferent applications and strategies For...

Page 6: ...etting this value too high can cause the socket to snap back to the home stop too quickly and potentially damage the tool Units lbf in approximation TID memory location 54 Typical Procedure for Setting the Tool s Tube Nut Home TID Parameters Set the Hold at Home Torque 0 Set the Home Detection Torque 1 Free run the tool and watch the homing routine while making the adjustments below Gradually incr...

Page 7: ...Decreasing this can reduce the impact force when hitting the home stop Attention Care must be taken increasing the speed above the default value Too high of a value can greatly in crease how hard the output will hit the home stop and potentially damage the tool Units RPM of the tool output socket in the homing direction Default value 100 RPM Range 1 to 200 RPM Tube Nut Homing Acceleration Rate at ...

Page 8: ...reliably detect an obstruction GEN III Controller Parameters Affecting Tube Nut Pinch Detection Controller parameters for soft start operation can be viewed and modified from the Controller Edit Controller Parameter Soft Start in ToolWare Soft Start Dwell Speed The Soft Start Dwell Speed is used during the check for obstructions Decreasing this can reduce the impact force when hitting an obstructi...

Page 9: ...10 Tube Nut Homing Start Input Logic Selection The controller parameters for tube operation can be viewed and modified from the Controller Edit Controller Parameter Tube Nut screen in ToolWare Tube nut Home Strategy Lever action required to start the home sequence Options Home on release and repress of the lever default Home on release of the lever GEN IV Controller Parameters Affecting Tube Nut P...

Page 10: ...NOTES 10 ...

Page 11: ...NOTES 11 ...

Page 12: ...MEXICO SA DE CV 10000 SE PINE STREET AVE CRISTOBAL COLON 14529 PORTLAND OREGON 97216 CHIHUAHUA CHIHUAHUA 31125 PHONE 503 254 6600 MEXICO TOLL FREE 1 800 852 1368 PHONE 01 614 380 1010 FAX 01 614 380 1019 LIT MAN164 REV 07 2020 PRINTED IN USA 2020 AIMCO ...

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