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INTRODUCTION

SAVE THESE INSTRUCTIONS

1)  WORK AREA

 

a)  Keep work area clean and well lit. Cluttered and dark areas invite accidents.

 

b)  Do not operate power tools in explosive atmospheres, such as the presence of flammable liquids, gases or dust. Power tools create sparks which  

 

 

may ignite the dust or fumes.

 

c)  Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2)  ELECTRICAL SAFETY

 

a)  Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.  

 

 

Unmodified plugs and matching outlets will reduce risk of electric shock. 

 

b)  Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric  

 

 

shock if your body is earthed or grounded.

 

c)  Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

 

d)  Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.  

 

 

Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

 

e)  When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable of outdoor use reduces the risk of  

  electric 

shock

 

f) 

It is not recommended to use AcraDyne controllers or tools outside or to use an extension cord to connect the controller to a power source.

3)  PERSONAL SAFETY

 

a)  Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under  

 

 

the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

 

b)  Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection  

 

 

used for appropriate conditions will reduce personal injuries.  If the maximum duty cycle of the attached tool is exceeded or the tool temperature  

 

 

exceeds 50° C., then the operator should wear protective hand wear (gloves).

 

c)  Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Carrying power tools with your finger on the switch or plug- 

 

 

ging in power tools that have the switch on invites accidents.

 

d)  Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may  

 

 

result in personal injury.

 

e)  Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. 

 

f) 

Dress properly. Do no wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long  

 

 

hair can be caught in moving parts.

 

g)  If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these  

 

 

devices can reduce dust-related hazards.

4)  POWER TOOL USE AND CARE

 

a)  Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better  

 

 

and safer at the rate for which it was designed.

 

b)  Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch  

 

 

is dangerous and must be repaired.

 

c)  This product is designed to be used in combination with the AcraDyne iEC DC tool controller for intermittent hand-held or fixtured assembly pro 

  cesses.

 

 

 

 

 

 

SAFETY INFORMATION

Thank you for purchasing this AcraDyne DC electric assembly tool, one of the lightest and fastest DC electric 
assembly tools on the market.  When used with the AcraDyne iEC tool controller, this tool will provide excellent 
productivity, ergonomics, reliability and quality on a wide range of industrial assembly applications.  

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Summary of Contents for AcraDyne Gen III 2000 Series

Page 1: ...PO Box 16460 Portland OR 97292 0460 800 852 1368 Fax 800 582 9015 www aimco global com AcraDyne Gen III 2000 Series Tubenut runners Operations Manual ...

Page 2: ... such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries If the maximum duty cycle of the attached tool is exceeded or the tool temperature exceeds 50 C then the operator should wear protective hand wear gloves c Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools wit...

Page 3: ...counter clockwise operation mode REV The MFB is the small button opposite the trigger The tool will initially start in clockwise mode and will have no LED lights turned on If the trigger is pressed the tool will turn on the blue LED meaning the tightening operation is underway Pressing the MFB will cause the tool to flash yel low and red LED lights Pressing the MFB again will switch the tool back ...

Page 4: ... X X 1 25273 SHIM 010 16 X X X X 1 25102 Screw BHC4 40X 188 STEEL BLACK OXIDE 17 X X X X 1 25402 T I D BOARD ASM GEN III 18 X X X X 2 24934 FLAT HEAD CAP SCREW 19 X X X X 1 25071 SPRING LEVER 20 X X X X 1 25074 LEVER ASSEMBLY 21 X X X X 2 20061 SCREW LEVER 22 X X X X 1 25072 O RING LED LIGHT RING COVER 23 X X X X 1 20534 3000 SERIAL MODEL LABEL 24 X X X X 1 25058 LIGHT RING COVER LED 25 X X X X 1 ...

Page 5: ...of 120 RMS or 320 Volts Pulse DC Controller Supply Voltage of 230 RMS Duty Cycle The Nutrunner tools are intended for intermittent operation with recommended maximum duty cycles not to exceed 33 Note actual maximum duty cycles are dependant upon several factors including Ambient Temperature Tool selection Joint conditions fastening parameter programming anddifferent applications and strategies For...

Page 6: ...etting this value too high can cause the socket to snap back to the home stop too quickly and potentially damage the tool Units lbf in approximation TID memory location 54 Typical Procedure for Setting the Tool s Tube Nut Home TID Parameters Set the Hold at Home Torque 0 Set the Home Detection Torque 1 Free run the tool and watch the homing routine while making the adjustments below Gradually incr...

Page 7: ...Decreasing this can reduce the impact force when hitting the home stop Attention Care must be taken increasing the speed above the default value Too high of a value can greatly in crease how hard the output will hit the home stop and potentially damage the tool Units RPM of the tool output socket in the homing direction Default value 100 RPM Range 1 to 200 RPM Tube Nut Homing Acceleration Rate at ...

Page 8: ...reliably detect an obstruction GEN III Controller Parameters Affecting Tube Nut Pinch Detection Controller parameters for soft start operation can be viewed and modified from the Controller Edit Controller Parameter Soft Start in ToolWare Soft Start Dwell Speed The Soft Start Dwell Speed is used during the check for obstructions Decreasing this can reduce the impact force when hitting an obstructi...

Page 9: ...10 Tube Nut Homing Start Input Logic Selection The controller parameters for tube operation can be viewed and modified from the Controller Edit Controller Parameter Tube Nut screen in ToolWare Tube nut Home Strategy Lever action required to start the home sequence Options Home on release and repress of the lever default Home on release of the lever GEN IV Controller Parameters Affecting Tube Nut P...

Page 10: ...NOTES 10 ...

Page 11: ...NOTES 11 ...

Page 12: ...MEXICO SA DE CV 10000 SE PINE STREET AVE CRISTOBAL COLON 14529 PORTLAND OREGON 97216 CHIHUAHUA CHIHUAHUA 31125 PHONE 503 254 6600 MEXICO TOLL FREE 1 800 852 1368 PHONE 01 614 380 1010 FAX 01 614 380 1019 LIT MAN164 REV 07 2020 PRINTED IN USA 2020 AIMCO ...

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