G-2
G-084383_EN • 03
T
able
of
C
onTenTs
G
eneral
I
nformatIon
................................G-4
Liabilities of the Manufacturer, the Installer
and the End user ..............................................G-4
About this Manual ............................................G-5
Safety Instructions ...........................................G-6
Package Contents ...........................................G-7
Boiler Marking ..................................................G-7
P
roduct
d
escrIPtIon
...............................G-8
COILMASTER 60 - 70 - 80 - 100 - 120 ............G-8
General Description .................................................G-8
Frost Protection .......................................................G-8
Safety Devices .........................................................G-8
Optional equipment .................................................G-8
Control Panel and Main Functions .................G-11
Symbols and Messages on the Control Panel .G-12
t
echnIcal
s
PecIfIcatIons
........................G-13
Dimensions .....................................................G-13
Clearances .....................................................G-15
Performance and Efficiency Data ...................G-16
ErP Data .........................................................G-16
Performance and Efficiency Data ...................G-17
Combustion and Gas Data .............................G-18
Combustion and Gas Data .............................G-19
Electrical Data ................................................G-19
Hydraulic Data ................................................G-20
Pressure Drop Curve ......................................G-20
Flow Rate .......................................................G-20
DHW Performance .........................................G-20
I
nstructIons
for
the
u
ser
......................u-21
Safety Instructions for the User ......................U-21
Disposal of the Product at the End of
Service Life .....................................................U-22
Periodic checks .............................................U-22
Starting the Appliance ....................................U-23
Stopping the Appliance ..................................U-23
What to Do if... ...............................................U-23
Operating the Controller - End User Level .....U-24
Basic Settings ................................................U-27
P
roduct
I
nstallatIon
.............................. I-29
Safety Instructions for the Installation ............. I-29
Handling the Product ...................................... I-30
Unpacking the Product ................................... I-30
Installing and Preparing the Boiler .................. I-30
Removing and Installing the Access Panels ... I-31
Requirements for the Hydraulic Circuits ......... I-32
Safety Instructions for the DHW Circuit .......... I-35
Safety Instructions for the Primary Circuit ...... I-36
Water Quality Requirements to Prevent
Scaling and Corrosion (Primary Circuit) .......... I-37
Typical Hydraulic Connections - Heating and
DHW Circuits ................................................... I-38
Safety Instructions for the Chimney Connections . I-39
General Instructions for the Installation of
AIC-approved Chimney Components ............. I-40
Chimney Connection ....................................... I-41
AIC-Approved Chimney Components ............. I-44
Engineering the Chimney System ................... I-45
Accessories ..................................................... I-45
Calculation of the Chimney Length ................. I-45
Equivalent Length of Chimney Components ............I-45
Maximum Chimney Length (terminals incl.) ...............I-45
Safety Instructions for the Gas Connection .... I-47
Safety Instructions for the Electrical Connections . I-48
Cables ............................................................. I-48
Routing the Cables .......................................... I-48
Accessing the High and Low Voltage Terminal
Strips and Electronic Board ............................ I-49
Wiring Diagram ................................................ I-50
c
ommIssIonInG
........................................ I-52
Safety Instructions Before Start-up ................. I-52
Filling the System ............................................ I-52
Start-up and Commissioning .......................... I-53
Combustion Adjustment ................................. I-53
Commissioning Wizard.................................... I-54
General Structure of the Commissioning Wizard ......I-55
m
aIntenance
........................................... I-58
Safety Instructions for Maintenance ............... I-58
Maintenance Requirements ............................ I-59
Shutting Down for Maintenance ...................... I-60
Draining the Boiler ........................................... I-60
Restarting after Maintenance .......................... I-60
Cleaning the Condensate Pipe and Trap......... I-61
Checking the Flue Pressure Switch operation I-62
Removing and Installing the Ignition and
Ionisation Electrodes ....................................... I-63
Removing and Installing the Fan and Air-Gas
Mixer Assembly ............................................... I-64
Removing and Installing the Burner - CM 60 - 70 - 80 . I-66
Removing and Installing the Burner -
CM 100 - 120 .................................................. I-68
Checking and Cleaning the Combustion Chamber .. I-70
a
ddItIonal
I
nformatIon
for
the
I
nstaller
.. I-71
Example of System with Plate Heat Exchanger . I-71
Optional Modules ............................................ I-72
Extension Modules ..................................................I-72
Web Server Module .................................................I-72
Cascading module ...................................................I-72
Boilers in a Cascade System .......................... I-73
Boiler Settings for the Installer ........................ I-74
Access Levels ..........................................................I-74
Menus and Settings .................................................I-74
Structure of Menus for the Installer ................. I-75
Error Codes and Solutions .............................. I-79
Maintenance Messages .................................. I-84
Troubleshooting ............................................... I-85
Installation Checklist ....................................... I-87
Combustion Parameters - Log Sheet.............. I-90
Water Parameters - Log Sheet ........................ I-91
d
eclaratIon
of
c
onformIty
..................... I-92
Summary of Contents for COILMASTER 100
Page 69: ...3 5 2 1 Fig 22 CM 100 120 Removing and Installing the Burner I 69 G 084383_EN 03 Maintenance...
Page 92: ...I 92 G 084383_EN 03 Declaration of Conformity...
Page 93: ...I 93 G 084383_EN 03 NOTES...
Page 94: ...www myaic eu AIC Europe B V Graafschap Hornelaan 163A NL 6001 AC Weert The Netherlands...
