AGRU EF 110-B User Manual Download Page 6

Version October 2015

EN

 7

agru EF 110-B User’s Manual

supply without this safety element may cause severe damage. 

If the system is operated through a power supply without 
a grounding conductor, this will void any and all warranty 
under which the product may be.

Important

Competent Use of the System

Use the appropriate connection terminal that is compatible with 
the electrofusion fitting type used. Be sure the contact is firmly 
established  and  do  not  use  connection  terminals  or  terminal 
adapters that are burnt or not designed for the intended use.
Do not carry the product by its cables and do not pull the power 
cord  to  unplug  the  unit  from  the  socket.  Protect  the  cables 
against heat, oil, and cutting edges.

Important

No Foreign Bodies in Work Area

The system must never be used if there are foreign bodies or 
objects that might interfere with the process in the work area; in 
particular, it must not be started if anything could compromise 
or damage the welding cable.

Info

User’s Manual

The User’s Manual has to be available at any time on the site 
where the machine is used. If the User’s Manual should come 
to be incomplete or illegible replace it without delay. Feel free 
to contact us for assistance.

2.4  User/Operator Obligations

The  system  may  be  operated  exclusively  by  persons  who  are  fa-
miliar with the applicable rules, the guidelines for the prevention of
accidents, and the User’s Manual.

The system may be operated only when observed. Only persons who
were properly trained by agru or another, authorized organization
and whose training was acknowledged by an appropriate certificate
are allowed to operate and observe the system. Other persons must
neither operate nor observe it.

The operating/owning organization engages to check at reasonable
intervals if the system is operated by the users with the intended
use and under proper guidelines of safe work.

The user has to make sure that only one person is present in the
zone where the system is operating.

The  system  must  be  in  proper  state  of  repair  when  it  is  put  into
service. Prior to starting the system, the user is required to verify
that the system is safe and in proper state of repair.

2.5  Worksite Description

The  conditions  have  to  fully  ensure  that  the  system  cannot  slide.
In case of overhead welding operations, the mechanical structure
has to be securely fastened at the components to be jointed with
the supplied belts.

Worksite access limitations have to be provided. Appropriate equip-
ment to achieve this can be requested from a service point or the
selling entity.

2.6  Warranty

Warranty claims may be raised only if the conditions for warranty given 
in the General Terms and Conditions of Sale and Shipment obtain.One 
precondition is that proper maintenance according to the required sched-
ule (see Sect. 7) is ensured.

Summary of Contents for EF 110-B

Page 1: ...lding System for Inside Beadless Welding EF 110 B Version October 2015 P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 Website www asahi america com Email...

Page 2: ...Welding Process 17 4 6 1 Facing the Component Ends before Welding 17 4 6 1 Connecting the Electrofusion Fitting 18 4 6 2 Reading the Fitting Code with a Scanning Pen or Handheld Scanner 18 4 6 4 Dire...

Page 3: ...ely with a power supply line equipped with a protective grounding conductor as a power supply without this safety element may cause severe machine damage If the machine is operated through a power sup...

Page 4: ...side beadless welding agru EF 110 B safely Every person who operates the system will have to conform to the instructions of this manual The machine has been developed and checked with respect to weldi...

Page 5: ...ouch Caution Checking the Product for Damage Before every use of the product check safety features and possibly existing parts with minor damage for proper function Make sure that the push on connecti...

Page 6: ...miliar with the applicable rules the guidelines for the prevention of accidents and the User s Manual The system may be operated only when observed Only persons who were properly trained by agru or an...

Page 7: ...eaned and be locked against unwanted operation Important When the printer is moved or shipped the roll of labels in the printer has to be removed Inside view of the case for the reducer inserts R e m...

Page 8: ...on fitting See Sect 3 3 for an overview of the welding process enabled by this system Only the welding parameters encoded in the fitting specific bar code can be used for a welding operation When join...

Page 9: ...s the applicable welding time and controls the welding process automatically All welding and traceability data are entered with the keypad on the front panel or read from a code card using RFID radio...

Page 10: ...x 240 mm 800 x 600 x 608 mm approx 6 kg approx 15 kg approx 4 kg approx 83 kg approx 42 kg 3 3 Welding Process Overview The welding system allows welding electrofusion fittings that feature a bar cod...

Page 11: ...operation was a beadless welding the system keeps the balloon inflated to the end of the cooling stage and the user will have to release the air before the next jointing job 4 Operation Before putting...

Page 12: ...unless the machine is safely and securely fastened and positioned access to a large area around the worksite is controlled limited risk of falling objects see also Sect 2 5 a hardhat and safety goggle...

Page 13: ...lay 3 Depending on what data is entered either its repeated input is manda tory e g the welder ID code see Sect 4 1 or previously entered data can be changed and confirmed or confirmed without changes...

Page 14: ...hat for two subsequent welding with identical welding fitting parameters the parameters of the preceding one are applied automatically to the following one see Sect 4 6 4 off that the parameters have...

Page 15: ...N OFF on means that the weather has to be selected in a list before every welding off that this is not possible Installing Company ON OFF on means that the company that performs the installation work...

Page 16: ...tarted when the welding process begins Info If a cooling time Tc is entered in the manual parameters this cooling time has to be waited before the cable between the system and the electrofusion fittin...

Page 17: ...carriage of the mechinal structure Performing the same steps in reverse order place the fitting clamp the matches the diameter of the components to be jointed onto the middle carriage Insert the fitti...

Page 18: ...ck selection screen opened from the Enter Fitting Code screen with the arrow key see Sect 4 3 In this screen the selection cursor can be moved using the and cursor keys the selection is made with the...

Page 19: ...far as possible Finally insert the previously cleaned inside bal loon into the components to be jointed in such a position that is centered on the midline inside the electrofusion fitting when the wel...

Page 20: ...at least to identify its cause Type of Error Description a Data Input Input Error Error while entering data with the alphanumeric and cursor keys Code Error Error while reading data from a bar code o...

Page 21: ...current failure or if the current decreases by more than 15 per second for 3 seconds Excess Current The output current value is in excess possible causes short circuit in the heater coil or the weldin...

Page 22: ...confirm your selection by pressing the START SET key The Service Report option is not important for normal operation In the scope of computer assisted unit service this report lists the events re late...

Page 23: ...ing Unit The key technical information on the welding unit itself is displayed by pressing the key at the Enter Fitting Code screen They are the soft ware version the serial number of the unit the dat...

Page 24: ...ained Important Non compliance with this provision will dispense the manufac turer from any warranty and liability claims for the unit and any consequential damage All machines that are new or newly p...

Page 25: ...0 B User s Manual 8 4 Included in Standard Shipment 1 x Welding Machine upon reqiest P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 Website www asahi amer...

Page 26: ...44 Central 800 442 7244 West 800 282 7244 Fax 800 787 6861 www asahi america com asahi asahi america com P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 We...

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