AGRU EF 110-B User Manual Download Page 18

Version October 2015

EN

 19

agru EF 110-B User’s Manual

the transponder reader in the side panel of the system or by moving the 
scanning pen in one consistent, swift motion across the code tag or hold-
ing the scanner in front of the bar code at a distance of 5 to 10 cm (2 to 
4 inches), where the red line indicates the reading area. Then push the 
reading button. If the data are correctly read, the welding unit confirms 
this by an audible signal and displays the decoded data on the screen 
(see Display 10).

Info

 The  displayed  values  are  the  nominal  welding  parameters 

contained in the fitting bar code or computed based on these 
data.  They  are  displayed  before  the  actual  resistance  of  the 
electrofusion fitting is measured. This means that even when 
the  shown  ohm  value  is  o.k.,  a  resistance  error  may  still  be 
detected (see Sect. 6.2). Only when the welding process starts, 
the display shows the actual, measured welding parameters.

The “Start ?” message means that the unit is ready to start the welding 
process.  Check  the  read  data  and  if  you  see  that  they  are  erroneous, 
delete them by pressing the STOP/RESET key. The read data are also de-
leted if the welding unit is disconnected from the electrofusion fitting.

4.6.4  Direct Welding with the AutoWeld Feature

If two welding operations with electrofusion fittings with the exact same 
welding  parameters  succeed  each  other,  it  is  not  necessary  to  read  a 
fitting bar code or enter welding parameters manually. To start a weld-
ing operation that is fully identical to the preceding one, it is sufficient to 
use the AutoWeld feature, provided it was enabled in the configuration 
menu (see Sect. 4.4). It is accessible from thre quick selection screen 
opened from the “Enter Fitting Code” screen with the 

Õ

 arrow key (see 

Sect. 4.3). In this screen, the selection cursor can be moved using the 

×

 and 

Ø

 cursor keys the selection is made with the START/SET key.

Important

 It  is  under  the  user’s  responsibility  to  rely  on  the  AutoWeld 

feature only when the preceding and the planned welding op-
eration and electrofusion fitting are really fully identical to each 
other. An erroneous or negligent use of the feature will result 
in a poor, unstable joint.

4.6.5  Inserting the Components and the Balloon at the Start of the Welding Process

Info

 After the fitting bar code was read, the input of all traceability 

data related to the components themselves that were enabled 
in the configuration menu (see Sect. 4.3, 4.4), is requested by 
the system.

After  reading  or  entering  the  fitting  code,  the  welding  process  can  be 
started  using  the  START/SET  key,  when  the  “Start ?”  message  is  dis-
played and there is no indication of a problem.

The  START/SET  must  not  be  pressed  before  both  components  have 
been inserted into the electrofusion fitting — and the balloon as well for 
an operation that should be beadless. While the components and, if so, 
the balloon are being inserted, the thumb screw at the front of the fitting 
clamp must not be fully tightened yet.

With common electrofusion fittings that feature a midline abutment on the 
inside, the two components can be inserted into the e-fitting right away. 
With specialty e-fittings that allow inside beadless welding, the process 
has to be performed as explained in the following three paragraphs.

First pull the spacer bar away from its parking position on the right-hand 
side in the bottom of the fitting clamp and install it inside the fitting in 

Locked fitting clamp (fitting not 

shown) with spacer bar pulled out 

from its parking position ...

... and spacer bar in its 

working position

Summary of Contents for EF 110-B

Page 1: ...lding System for Inside Beadless Welding EF 110 B Version October 2015 P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 Website www asahi america com Email...

Page 2: ...Welding Process 17 4 6 1 Facing the Component Ends before Welding 17 4 6 1 Connecting the Electrofusion Fitting 18 4 6 2 Reading the Fitting Code with a Scanning Pen or Handheld Scanner 18 4 6 4 Dire...

Page 3: ...ely with a power supply line equipped with a protective grounding conductor as a power supply without this safety element may cause severe machine damage If the machine is operated through a power sup...

Page 4: ...side beadless welding agru EF 110 B safely Every person who operates the system will have to conform to the instructions of this manual The machine has been developed and checked with respect to weldi...

Page 5: ...ouch Caution Checking the Product for Damage Before every use of the product check safety features and possibly existing parts with minor damage for proper function Make sure that the push on connecti...

Page 6: ...miliar with the applicable rules the guidelines for the prevention of accidents and the User s Manual The system may be operated only when observed Only persons who were properly trained by agru or an...

Page 7: ...eaned and be locked against unwanted operation Important When the printer is moved or shipped the roll of labels in the printer has to be removed Inside view of the case for the reducer inserts R e m...

Page 8: ...on fitting See Sect 3 3 for an overview of the welding process enabled by this system Only the welding parameters encoded in the fitting specific bar code can be used for a welding operation When join...

Page 9: ...s the applicable welding time and controls the welding process automatically All welding and traceability data are entered with the keypad on the front panel or read from a code card using RFID radio...

Page 10: ...x 240 mm 800 x 600 x 608 mm approx 6 kg approx 15 kg approx 4 kg approx 83 kg approx 42 kg 3 3 Welding Process Overview The welding system allows welding electrofusion fittings that feature a bar cod...

Page 11: ...operation was a beadless welding the system keeps the balloon inflated to the end of the cooling stage and the user will have to release the air before the next jointing job 4 Operation Before putting...

Page 12: ...unless the machine is safely and securely fastened and positioned access to a large area around the worksite is controlled limited risk of falling objects see also Sect 2 5 a hardhat and safety goggle...

Page 13: ...lay 3 Depending on what data is entered either its repeated input is manda tory e g the welder ID code see Sect 4 1 or previously entered data can be changed and confirmed or confirmed without changes...

Page 14: ...hat for two subsequent welding with identical welding fitting parameters the parameters of the preceding one are applied automatically to the following one see Sect 4 6 4 off that the parameters have...

Page 15: ...N OFF on means that the weather has to be selected in a list before every welding off that this is not possible Installing Company ON OFF on means that the company that performs the installation work...

Page 16: ...tarted when the welding process begins Info If a cooling time Tc is entered in the manual parameters this cooling time has to be waited before the cable between the system and the electrofusion fittin...

Page 17: ...carriage of the mechinal structure Performing the same steps in reverse order place the fitting clamp the matches the diameter of the components to be jointed onto the middle carriage Insert the fitti...

Page 18: ...ck selection screen opened from the Enter Fitting Code screen with the arrow key see Sect 4 3 In this screen the selection cursor can be moved using the and cursor keys the selection is made with the...

Page 19: ...far as possible Finally insert the previously cleaned inside bal loon into the components to be jointed in such a position that is centered on the midline inside the electrofusion fitting when the wel...

Page 20: ...at least to identify its cause Type of Error Description a Data Input Input Error Error while entering data with the alphanumeric and cursor keys Code Error Error while reading data from a bar code o...

Page 21: ...current failure or if the current decreases by more than 15 per second for 3 seconds Excess Current The output current value is in excess possible causes short circuit in the heater coil or the weldin...

Page 22: ...confirm your selection by pressing the START SET key The Service Report option is not important for normal operation In the scope of computer assisted unit service this report lists the events re late...

Page 23: ...ing Unit The key technical information on the welding unit itself is displayed by pressing the key at the Enter Fitting Code screen They are the soft ware version the serial number of the unit the dat...

Page 24: ...ained Important Non compliance with this provision will dispense the manufac turer from any warranty and liability claims for the unit and any consequential damage All machines that are new or newly p...

Page 25: ...0 B User s Manual 8 4 Included in Standard Shipment 1 x Welding Machine upon reqiest P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 Website www asahi amer...

Page 26: ...44 Central 800 442 7244 West 800 282 7244 Fax 800 787 6861 www asahi america com asahi asahi america com P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 We...

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