AGRU EF 110-B User Manual Download Page 13

Version October 2015

14

EN

agru EF 110-B User’s Manual

Display 5

* Commission Number*

********************
************

an error message is displayed instead of the welder code input screen. 
Then, the error has first to be cleared.

Read the welder identification code by holding a transponder card in front 
of the RFID reader. Alternatively reading it from a bar code or typing it on 
the front panel and saving it by pressing START/SET is also possible.

Info

All inputs for which a data card is available can be entered by 
having the RFID reader read that card.

Info

 The alphanumeric keypad is designed and works like the keypad 

of  a  common  mobile  phone  without  touch  screen  display. All 
characters found on a key can be “browsed” by pressing that 
key repeatedly at short intervals. As soon as “browsing” gen-
erates the desired character on the screen, wait a little longer 
until you press the next key to use the displayed character. The 
first character always is the number on the respective key, then 
the letters or marks in the order on the key, i. e., for instance, 
with the key “2 | a | b | c” the 1

st

 keypress brings up “2,” the 2

nd

“a,” the 3

rd

 “b,” and the 4

th

 brings up “c.” By default, lower-case 

letters appear on the screen. To enter upper-case letters, hold 
down the 

×

 key while selecting the appropriate letter by one 

or several keypresses.

4.2  Entering Traceability Data for the Joint

After  the  welder  identification  code  was  entered,  the  traceability  data 
for the joint have to be entered.All traceability data enabled in the con-
figuration menu at “Data Recording” (see Sect. 4.4) have to be entered 
before the welding process. The welding unit prompts the user to enter 
them either before or after entering the e-fitting bar code (see Display 3). 
Depending on what data is entered, either its repeated input is manda-
tory (e. g., the welder ID code; see Sect. 4.1) or previously entered data 
can be changed and confirmed or confirmed without changes (e. g. the 
commission number; see Sect. 4.3).

Certain traceability data can also be accessed quickly, via a selection 
screen, by pressing the 

Õ

 cursor key (see Display 4), either for viewing 

or  for  entering  or  changing/confirming  them  (for  the AutoWeld  feature 
mentioned along with them on this screen, see Sect. 4.6.4).

When the traceability data were entered, the machine displays the bar 
code input screen again (see Display 3). In this display, the no-contact 
message on the last line disappears when the contact from the welding 
system to the electrofusion fitting has been established.

4.3  Entering or Changing the Job Number and Joint Number

Entering these two traceability data is explained as an illustration for all 
these data, the input of which is performed in the same manner. Only 
the weather conditions are selected in a list using the 

×

,

Ø

 cursor keys, 

and the selection is then confirmed by the START/SET key.

The commission number input screen is shown by the unit before welding 
or accessed by the user in the quick access screen (Display 4). It can 
be entered using the alphanumeric keypad (see last Info in Sect. 4.1) or 
by reading it from a bar code using the scanning pen or scanner or from 
an RFID card using the reader. The maximum length is 32 characters. 
Confirm your input by pressing the START/SET key. The job number will 
be saved to memory and will appear in the printed welding report.

Provided  is  was  enabled  in  the  configuration  menu  (see  Sect.  4.4),  a 
commission number-related joint number is also recorded and saved to 

Display 2

Enter Welder Code 

********************
****************

Display 3

Enter Fitting Code
10.10.14    08:24:58 
Supply    229V  50Hz
No Contact

***** Recording ****
 AutoWeld
>Welder Code

Commission No.

Display 4

Summary of Contents for EF 110-B

Page 1: ...lding System for Inside Beadless Welding EF 110 B Version October 2015 P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 Website www asahi america com Email...

Page 2: ...Welding Process 17 4 6 1 Facing the Component Ends before Welding 17 4 6 1 Connecting the Electrofusion Fitting 18 4 6 2 Reading the Fitting Code with a Scanning Pen or Handheld Scanner 18 4 6 4 Dire...

Page 3: ...ely with a power supply line equipped with a protective grounding conductor as a power supply without this safety element may cause severe machine damage If the machine is operated through a power sup...

Page 4: ...side beadless welding agru EF 110 B safely Every person who operates the system will have to conform to the instructions of this manual The machine has been developed and checked with respect to weldi...

Page 5: ...ouch Caution Checking the Product for Damage Before every use of the product check safety features and possibly existing parts with minor damage for proper function Make sure that the push on connecti...

Page 6: ...miliar with the applicable rules the guidelines for the prevention of accidents and the User s Manual The system may be operated only when observed Only persons who were properly trained by agru or an...

Page 7: ...eaned and be locked against unwanted operation Important When the printer is moved or shipped the roll of labels in the printer has to be removed Inside view of the case for the reducer inserts R e m...

Page 8: ...on fitting See Sect 3 3 for an overview of the welding process enabled by this system Only the welding parameters encoded in the fitting specific bar code can be used for a welding operation When join...

Page 9: ...s the applicable welding time and controls the welding process automatically All welding and traceability data are entered with the keypad on the front panel or read from a code card using RFID radio...

Page 10: ...x 240 mm 800 x 600 x 608 mm approx 6 kg approx 15 kg approx 4 kg approx 83 kg approx 42 kg 3 3 Welding Process Overview The welding system allows welding electrofusion fittings that feature a bar cod...

Page 11: ...operation was a beadless welding the system keeps the balloon inflated to the end of the cooling stage and the user will have to release the air before the next jointing job 4 Operation Before putting...

Page 12: ...unless the machine is safely and securely fastened and positioned access to a large area around the worksite is controlled limited risk of falling objects see also Sect 2 5 a hardhat and safety goggle...

Page 13: ...lay 3 Depending on what data is entered either its repeated input is manda tory e g the welder ID code see Sect 4 1 or previously entered data can be changed and confirmed or confirmed without changes...

Page 14: ...hat for two subsequent welding with identical welding fitting parameters the parameters of the preceding one are applied automatically to the following one see Sect 4 6 4 off that the parameters have...

Page 15: ...N OFF on means that the weather has to be selected in a list before every welding off that this is not possible Installing Company ON OFF on means that the company that performs the installation work...

Page 16: ...tarted when the welding process begins Info If a cooling time Tc is entered in the manual parameters this cooling time has to be waited before the cable between the system and the electrofusion fittin...

Page 17: ...carriage of the mechinal structure Performing the same steps in reverse order place the fitting clamp the matches the diameter of the components to be jointed onto the middle carriage Insert the fitti...

Page 18: ...ck selection screen opened from the Enter Fitting Code screen with the arrow key see Sect 4 3 In this screen the selection cursor can be moved using the and cursor keys the selection is made with the...

Page 19: ...far as possible Finally insert the previously cleaned inside bal loon into the components to be jointed in such a position that is centered on the midline inside the electrofusion fitting when the wel...

Page 20: ...at least to identify its cause Type of Error Description a Data Input Input Error Error while entering data with the alphanumeric and cursor keys Code Error Error while reading data from a bar code o...

Page 21: ...current failure or if the current decreases by more than 15 per second for 3 seconds Excess Current The output current value is in excess possible causes short circuit in the heater coil or the weldin...

Page 22: ...confirm your selection by pressing the START SET key The Service Report option is not important for normal operation In the scope of computer assisted unit service this report lists the events re late...

Page 23: ...ing Unit The key technical information on the welding unit itself is displayed by pressing the key at the Enter Fitting Code screen They are the soft ware version the serial number of the unit the dat...

Page 24: ...ained Important Non compliance with this provision will dispense the manufac turer from any warranty and liability claims for the unit and any consequential damage All machines that are new or newly p...

Page 25: ...0 B User s Manual 8 4 Included in Standard Shipment 1 x Welding Machine upon reqiest P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 Website www asahi amer...

Page 26: ...44 Central 800 442 7244 West 800 282 7244 Fax 800 787 6861 www asahi america com asahi asahi america com P O Box 1108 655 Andover St Lawrence MA 01843 Tel 800 343 3618 781 321 5409 Fax 800 787 6861 We...

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