AGI WHEATHEART X Series Assembly And Operation Manual Download Page 96

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6. O

PERATION

HEATHEART

- X-S

ERIES

13" A

UGERS

6.3. O

PERATING

ROCEDURES

X130-74, X130-84, X130-94

30787 R2

6.3.5. R

EVERSER

PERATION

The following procedures are a supplement to the instructions that begin in
“Operating Procedures” on page 92. Read and understand all instructions before
operating auger.

Figure 6.4 Forward and Reverse PTO Positions

(540 RPM PTO Reverser)

CAUTION

Shut down and lock out all power before
emptying boot and power before changing to
forward or reverse modes.

Ensure that PTO driveline is securely
attached before operating. Keep body, hair,
and clothing away from all moving parts
including PTO driveline.

Do not exceed reverse operating speed of
100 RPM. Do not exceed forward operating
speed of 540 RPM.

Reverse
Position

Forward
Position

Summary of Contents for WHEATHEART X Series

Page 1: ... before using product Failure to follow instructions and safety precautions can result in serious injury death or property damage Keep manual for future reference X SERIES 13 AUGERS X130 74 X130 84 X130 94 ASSEMBLY AND OPERATION MANUAL ORIGINAL INSTRUCTIONS ...

Page 2: ...ures required for this product Periodic reviews of this manual with all employees should be standard practice For your convenience we include this sign off sheet so you can record your periodic reviews a Standards include organizations such as the American Society of Agricultural and Biological Engineers American National Standards Institute Canadian Standards Association International Organizatio...

Page 3: ...ger Tube Sections 27 3 3 Assemble the Main Auger Tube 30 3 4 Install the Boot on the Auger tube 31 3 5 Install Boot Bearing Lower Sprocket and Drive Chain 33 3 6 Install the Boot Tow Bar 34 3 7 Install the Discharge Spout 35 3 8 Set the Thrust Adjuster 35 3 9 Apply Logo and Model Decals 36 3 10 Auger Tube Truss Assembly 37 3 10 1 X130 74 Auger Tube Truss Assembly 37 3 10 2 X130 84 X130 94 Auger Tu...

Page 4: ...101 7 1 Maintenance Intervals 101 7 2 Fluids and Lubricants 102 7 3 Maintenance Procedures 102 7 3 1 Visual Inspection 102 7 3 2 Hydraulic Hose and Coupler Inspection 103 7 3 3 Machine Greasing 103 7 3 4 Hopper Lift Cable Inspection 105 7 3 5 Winch and Pulley Servicing 105 7 3 6 Swing Tube Coupler Chain Servicing 106 7 3 7 Boot and Hopper Chain Drive Servicing 107 7 3 8 Gearbox Oil Level 108 7 3 9...

Page 5: ...WHEATHEART X SERIES 13 AUGERS X130 74 X130 84 X130 94 30787 R2 5 10 Appendix 119 10 1 Specifications 119 10 2 Bolt Torque Values 120 Warranty Registration 123 Limited Warranty 125 ...

Page 6: ...WHEATHEART X SERIES 13 AUGERS X130 74 X130 84 X130 94 6 30787 R2 ...

Page 7: ...perly This manual is intended to help you learn how to operate and maintain your equipment in a safe efficient and trouble free manner Please read this manual before you use your new grain auger This manual covers all X13 Series augers built by Wheatheart Manufacturing Use the table of contents as a guide when searching for specific information Keep this manual in a safe place for future reference...

Page 8: ...erser 1000 RPM PTO Drive and Reverser 1 1 1 AUGER POWER SOURCE The power source for the auger is a standard 540 RPM tractor PTO see Figure 1 1 An optional Right Angle PTO Drive kit allows the auger to be powered by a tractor positioned at a 90 degree angle to the auger Figure 1 2 An optional 1000 RPM PTO Drive kit provides a speed reducer that allows use with 1000 RPM PTO tractors as well as rever...

Page 9: ...FER BOOT The grain transfer boot is located at the bottom of the main auger tube and contains gearing for power transfer as well as flights for transferring grain Figure 1 3 Grain Transfer Boot GRAIN TRANSFER BOOT SWING ARM SPOUT HEAD OVERFLOW PTO DRIVELINE HITCH HITCH JACK SPOUT HEAD SERVICE HATCH CLEAN OUT HATCH MANUAL WINCH HOPPER BALL VALVE PANEL ...

Page 10: ...r through the boot to the auger discharge spout Ground clearance can be adjusted by raising or lowering the position of the hopper wheel axles The grain hopper must be lifted and secured for transport using the hopper lift arm winch hydraulic or manual operation according to the installed option and transport chain and hook see Figure 1 5 The grain hopper provides service to the side of the auger ...

Page 11: ...ised by extending the cylinders and lowered by allowing the cylinders to retract A hydraulic ball valve mounted on the side of the grain pick up boot controls flow of hydraulic fluid to the lift cylinders and with appropriate use of the hydraulic controls on the connected tractor allows the main auger tube to be raised lowered or locked at a specific height during operation see Operator Controls o...

Page 12: ...1 INTRODUCTION WHEATHEART X SERIES 13 AUGERS 1 1 OVERVIEW X130 74 X130 84 X130 94 12 30787 R2 ...

Page 13: ...ents can be avoided SIGNAL WORDS Note the use of the signal words DANGER WARNING CAUTION and NOTICE with the safety messages The appropriate signal word for each message has been selected using the definitions below as a guideline DANGER Indicates an imminently hazardous situation that if not avoided will result in serious injury or death WARNING Indicates a hazardous situation that if not avoided...

Page 14: ...an uals and follow them when assembling operating or maintaining the equipment All accidents can be avoided Equipment owners must give instructions and review the information initially and annually with all personnel before allowing them to operate this product Untrained users operators expose themselves and bystanders to possible serious injury or death Use this equipment for its intended purpose...

Page 15: ...hem Be certain the PTO driveline is securely attached to the auger and to the tractor Before start ing the tractor be certain that the PTO is in the off posi tion Keep hands feet hair and clothing away from all mov ing or rotating parts 2 4 HYDRAULIC SAFETY Always place all tractor hydraulic controls in neutral before disconnecting from tractor or working on hydraulic system Make sure that all com...

Page 16: ...ake certain the driveline shields turn freely on driveline Make certain the driveline is securely attached at both ends Do not exceed operating speed of 540 rpm Keep u joint angles small and equal Do not exceed maximum recommended length for PTO driveline Do not exceed manufacturer s recommended operating length Set the tractor brake and block wheels on the tractor and the implement to insure prop...

Page 17: ... Be especially careful when transporting during times of limited visibility rain snow fog dusk or at night If you can wait for a more appropriate time to move the equipment Do not transport auger on a slope greater than 20 the auger may overturn The manual winch must be in the locked position To lock turn handle clock wise until you hear two clicks Also ensure that the locking pin and clips are in...

Page 18: ...ore you remove the backing paper 3 Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place 4 Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place 5 Small air pockets can be pierced with a pin and smoothed out using the sign backing paper 2 10 2 SAFETY DECAL LOCATIONS AND DETAILS Replicas...

Page 19: ... WARNING HIGH PRESSURE FLUID HAZARD Hydraulic fluid can cause serious injury if it penetrates the skin If it does see a doctor immediately Relieve pressure before disconnecting hydraulic line Wear proper hand and eye protection and use wood or cardboard not hands when searching for leaks 20805 DECAL 20805 ...

Page 20: ...a C n i e d a M NOTICE Disconnect PTO driveline from tractor before moving equipment If attached driveline will bottom out severely damaging the CV u joint and lower flight shaft See manual for maintenance 9 5 8 8 1 a d a n a C n i e d a M NOTICE Follow dimensions above for correct auger to tractor hookup To prevent damage during auger to tractor hookup Adjust drawbar as needed See operation manua...

Page 21: ...ards in good working order Shut off and remove key or lock out power source before inspecting or servicing machine Made in Canada 20804 WARNING TRANSPORT HAZARD To prevent serious injury or death Securely attach equipment to vehicle with correct pin and safety chains Use a tow vehicle to move equipment 3 1 1 7 1 a d a n a C n i e d a M NOTICE This equipment is not intended for transport on public ...

Page 22: ...uards doors or covers Keep in good working order Have replaced if damaged DO NOT operate the auger without all guards doors and covers in place NEVER touch the auger flighting Use a stick or other tool to remove an obstruction or clean out Shut off and lock out power to adjust service or clean Made in Canada 20813 DANGER ROTATING FLIGHTING INSIDE To prevent serious injury or death do not operate a...

Page 23: ...0 74 X130 84 X130 94 2 10 SAFETY DECALS 30787 R2 23 Figure 2 6 WARNING ROLLOVER TRANSPORT HAZARD To prevent serious injury or death Fully extend axles before raising auger tube Retract axles before transporting 20812 Made in Canada DECAL 20812 ...

Page 24: ...2 SAFETY WHEATHEART X SERIES 13 AUGERS 2 10 SAFETY DECALS X130 74 X130 84 X130 94 24 30787 R2 ...

Page 25: ...g assembled 2 If assembling inside a building be sure the ceiling is at least 14 4 27 m high to provide clearance when installing the undercarriage 3 Bring all the tools blocks stands jacks and hoists to the assembly area before starting 4 The following tools and equipment are required to assemble the machine 11 14 support stands tube section supports three per tube Four saw horses 1200 lb 544 3 k...

Page 26: ...e 34 Install the Discharge Spout page 35 Set the Thrust Adjuster page 35 Apply Logo and Model Decals page 36 Auger Tube Truss Assembly page 37 Assemble the Auger Frame page 50 Installing the Hydraulic Cylinders page 57 Assemble Wheel Hubs and Install Tires page 58 Attaching the Auger Tube to the Frame page 59 Connecting Hydraulic Hose to Cylinders page 62 Install Low Profile Intake Hopper page 66 ...

Page 27: ... 3 05 m Figure 3 1 X130 74 Auger Tube Sections Table 3 2 Tube Section Information by Model Model Total Number of Tube Sections Tube Bundle Part Numbers Starting from Boot intake moving toward Discharge Lower Tube Lower Middle Tube Middle Tube Upper Middle Tube Upper Tube X130 74 4 29932 29934 29936 29940 X130 84 4 20097 20099 29938 29940 X130 94 5 20101 20103 29938 29936 29940 X1374 LOWER TUBE 299...

Page 28: ...FY AUGER TUBE SECTIONS X130 74 X130 84 X130 94 28 30787 R2 Figure 3 2 X130 84 Auger Tube Sections X1384 LOWER TUBE 20097 X1384 94 UPPER MIDDLE TUBE 29938 X1384 LOWER MIDDLE TUBE 20099 X13 UPPER TUBE 29940 159 160 1 2 INTAKE 39 39 240 240 39 147 3 16 120 ...

Page 29: ...ENTIFY AUGER TUBE SECTIONS 30787 R2 29 Figure 3 3 X130 94 Auger Tube Sections X1394 LOWER TUBE 20101 X1384 94 UPPER MIDDLE TUBE 29938 X1394 LOWER MIDDLE TUBE 20103 X13 UPPER TUBE 29940 INTAKE 39 240 39 240 39 120 X1384 94 UPPER MIDDLE TUBE 29936 120 216 5 16 39 174 3 8 159 ...

Page 30: ...nds to prevent the tubes from rolling off the stands and onto the floor 2 Working from the spout end upper tube to the discharge end lower tube connect the tubes together as shown in Figure 3 4 as described below a Align flightings to ensure a continual spiral of auger surface and connect flight shafts with 1 2 x 4 bolts and 1 2 locknuts b As flight shafts are connected slide tube sections togethe...

Page 31: ...e flighting shaft See Figure 3 5 Ensure that the flighting is fastened with a 5 8 X 5 1 2 GR8 bolt and 5 8 locknut before proceeding Figure 3 5 Check Boot Flight Bolt and Nut Table 3 4 Parts Required Installing the Boot on the Auger Tube Part Number Description Amount 29991 X13 boot assembly 1 29999 X13 boot tube attach plate 1 18698 7 16 X 1 1 4 bolts 21 17593 7 16 locknuts 21 WARNING Components ...

Page 32: ...side of the flange and 7 16 locknuts 3 Slip the boot assembly over the lower flighting shaft and attach it to the flange on the lower tube with 14 7 16 x 1 1 4 GR8 bolts and 7 16 locknuts see Figure 3 6 Figure 3 6 Installing the Boot on the Auger Tube 4 Insert the remaining boot attach plate bolts secure with locknuts and tighten all flange and boot attach plate nuts fully do not overtighten TUBE ...

Page 33: ...ly against the bearing then tighten the collar set screw against the flighting shaft e Install the 3 8 x 3 3 8 square key on the flighting shaft then slide the lower sprocket onto the flighting shaft Align lower sprocket face with upper sprocket face using a straight edge then tighten set screws Figure 3 7 Installing Boot Bearing Sprocket and Chain Table 3 5 Parts Required Installing the Boot Bear...

Page 34: ... lation of the PTO driveline See Connecting the PTO Driveline on page 74 3 6 INSTALL THE BOOT TOW BAR See Table 3 6 for a list of parts required to install the boot tow bar 1 Insert the tow bar into the boot channel and secure the back end loosely with a 3 4 x 5 1 2 bolt and 3 4 locknut through the back hole in the boot channel under the boot 2 Tightly secure the middle of the tow bar in the chann...

Page 35: ... Installing the Discharge Spout 3 8 SET THE THRUST ADJUSTER 1 Remove the upper bearing lock collar if necessary 2 Slide the lock collar and bushing onto the shaft and attach the 1 1 2 nut 3 Turn the nut until it is snug against the bushing then turn it so that the shaft moves an additional 1 4 away from the top plate 4 Secure the lock collar and tighten the set screw 5 Install the cover over the t...

Page 36: ...s seen in Figure B Start at the top center of the decal and work your way outward both left and right using overlapping strokes 4 As you work your way down the decal peel back the backing paper 6 at a time Repeat Step 3 until the entire decal has been applied to the tube See Figure C as an example 5 Once the entire decal has been properly adhered to the tube carefully remove tape 6 Inspect the dec...

Page 37: ...list of parts required to install the X130 74 cable bridges See Figure 3 12 for a detailed diagram 1 Fasten the three truss towers to the provided brackets welded to the appropriate tube sections a Position the high truss tower in the centre position and position the low truss towers toward the spout and intake ends b Use two 7 16 x 1 1 4 GR8 bolts and 7 16 locknuts to fasten each cable bridge in ...

Page 38: ... TRUSS ASSEMBLY X130 74 X130 84 X130 94 38 30787 R2 Figure 3 12 X130 74 Truss Towers and Truss Cable Attach Brackets TRUSS CABLE HIGH TRUSS LOW ATTACH BRACKET 7 16 LOCKNUTS 7 16 X 1 1 4 BOLTS 7 16 X 1 1 4 BOLTS 7 16 LOCKNUTS TRUSS TOWER LOW TRUSS TOWER TOWER ...

Page 39: ...he first short cable run attach an eyebolt to each end of the 73 truss cable using two 3 8 cable clamps doubling back about 12 30 5 cm of cable 4 Connect one of the eyebolts to one side of the truss cable attach bracket using a 1 2 locknut threaded fully onto the eyebolt shaft but not further than 1 4 5 Pull the cable over the high middle truss tower under the tube and around the middle cable retu...

Page 40: ...he unconnected side of each of the turnbuckles whose other sides are connected to the 36 cable and secure by threading on a 1 2 locknut fully onto the eyebolt shaft but not further than 1 4 10 Thread the end of each side of the 85 6 cable through the appropriate turnbuckle eyebolt and pull the cable snug Double back the cable and secure in place with 2 cable clamps doubling back about 12 30 5 cm o...

Page 41: ...AUGER TUBE TRUSS ASSEMBLY 30787 R2 41 Figure 3 13 X130 74 Truss Cable Installation 1 2 LOCKNUT EYEBOLT CABLE GUIDES 3 8 CABLE CLAMPS EYEBOLTS TURNBUCKLE 3 8 CABLE CLAMPS CABLE RETURN 5 16 CABLE CLAMP BRACKET 73 CABLE 85 6 CABLE 5 16 CABLE CLAMPS 5 16 CABLE CLAMP 36 CABLE ...

Page 42: ...djust tubes short and long with 1 nuts installed far apart cross brace tubes Note Seven bolt truss tube connect plates must be oriented so the three 7 16 bolt holes are closest to the discharge spout 4 Adjust the long truss adjust tubes Rotate the 1 hex nut pairs on both long truss adjust tubes until they lock together tightly on either side of their truss tube anchors When fully tightened the tru...

Page 43: ...anchor 5 21310WH Truss tube 6 20078WH Cross brace tube 7 17405 Cross brace clamps 8 20036 Truss tube adjuster plate 9 21328 Short truss adjuster tube 10 21304WH Seven bolt tube connect plate 11 21305WH Seven bolt tube connect plate 12 20080 1 nut 13 18698 17593 7 16 x 1 1 4 bolts 7 16 locknuts 14 19545 17593 7 16 x 2 1 4 GR8 bolts 7 16 locknuts 15 27484 19600 5 8 X 2 1 4 GR8 bolt 5 8 locknut 16 19...

Page 44: ...3 ASSEMBLY WHEATHEART X SERIES 13 AUGERS 3 10 AUGER TUBE TRUSS ASSEMBLY X130 74 X130 84 X130 94 44 30787 R2 Figure 3 14 X130 84 Truss Towers 1 2 2 2 2 2 1 13 13 ...

Page 45: ...RS 3 ASSEMBLY X130 74 X130 84 X130 94 3 10 AUGER TUBE TRUSS ASSEMBLY 30787 R2 45 Figure 3 15 X130 84 Truss Tubes 14 18 16 11 10 6 7 7 3 5 9 9 5 5 3 14 16 5 7 10 15 5 14 18 18 8 9 6 6 11 11 3 17 16 6 9 16 4 3 12 12 12 12 10 15 15 ...

Page 46: ...3 ASSEMBLY WHEATHEART X SERIES 13 AUGERS 3 10 AUGER TUBE TRUSS ASSEMBLY X130 74 X130 84 X130 94 46 30787 R2 Figure 3 16 X130 94 Truss Towers 1 2 2 2 2 2 1 2 13 13 ...

Page 47: ...S 3 ASSEMBLY X130 74 X130 84 X130 94 3 10 AUGER TUBE TRUSS ASSEMBLY 30787 R2 47 Figure 3 17 X130 94 Truss Tubes 14 18 16 11 10 6 7 7 3 5 9 9 5 5 3 14 16 5 7 10 15 5 14 18 18 8 9 6 6 11 11 3 17 16 6 9 16 4 3 12 12 12 12 10 15 15 5 ...

Page 48: ...cable through the cable return bracket on the underside of the upper tube and pull the cable through until there is an equal length of cable on each side of the tube 6 Pull the ends of both cables over the truss cable supports loosely attaching the truss cables to each truss cable support with a 5 16 cable clamps 7 Thread the unconnected ends of the second cable through the unconnected eyebolts on...

Page 49: ...WHEATHEART X SERIES 13 AUGERS 3 ASSEMBLY X130 74 X130 84 X130 94 3 10 AUGER TUBE TRUSS ASSEMBLY 30787 R2 49 Figure 3 18 X130 84 X130 94 Truss Cables 8 5 4 5 4 2 1 6 1 2 3 7 3 5 7 ...

Page 50: ...9 Lower scissor attach pin 2 18097 18097 18097 1 rim washer 4 18098 18098 18098 1 4 x 1 3 4 cotter pin 4 29910 29910 29910 Bowtie 1 29911 29911 29911 Bowtie cross brace 1 29916 29921 29926 Upper scissor 1 20240 20240 20240 Transport stand 1 29929 29929 29929 Scissor pin 2 29962 29962 29962 Frame attach spacer 2 19975 19975 19975 3 8 x 1 1 4 bolt 4 17402 17402 17402 3 8 locknut 4 19589 19589 19589 ...

Page 51: ... locknuts to connect each lower frame arm to respective axle end flanges c Support the frame arms along their length with 4 blocks 4 Install the stabilizer cross member bolt loosely until tube is dropped into place using four 1 2 x 1 1 2 bolts and 1 2 locknuts on each side 5 Install the scissor rest bolt loosely until tube is dropped into place using 1 2 x 1 1 2 bolts and 1 2 locknuts 6 Install th...

Page 52: ...4 X130 94 52 30787 R2 Figure 3 19 Assembling the Lower Frame Arms to the 3 Piece Axle 3 PIECE AXLE SCISSOR REST SCISSOR REST STABILIZER 1 2 X 1 1 2 BOLT 1 2 LOCKNUT 3 8 X 1 1 4 BOLTS 3 8 LOCKNUTS 3 4 X 2 BOLTS 3 4 LOCKNUTS 1 2 X 1 1 2 BOLTS 1 2 LOCKNUTS CROSS MEMBER FRAM E ARM FRAME ARM ...

Page 53: ...hey are installed 8 Lift the lower scissors into position with the narrow ends positioned at the pins flanges on the 3 piece axle and the wide ends elevated on the support stands Use lower scissor attach pins to attach the narrow ends of the arms to the flanges on the 3 piece axle and secure each pin with a 1 SAE washer and 1 4 x 1 3 4 cotter pin Figure 3 20 Installing the Lower Scissors 1 SAE WAS...

Page 54: ...r scissors with eight 5 8 x 2 bolts and 5 8 locknuts per side A steel punch may be necessary to align bolt holes 10 Install the bow tie cross brace using four 1 2 x 1 1 2 bolts and 1 2 locknuts Figure 3 21 Installing the Bowtie and Bowtie Cross Brace 1 2 X 1 1 2 BOLT 5 8 LOCKNUTS 1 2 LOCKNUT 5 8 X 2 BOLTS 1 2 X 1 1 2 1 2 LOCKNUT BOWTIE BOWTIE CROSS BRACE BOLT ...

Page 55: ...nd position the upper scissor with pin flanges aligned with pin flanges of the bowtie c Connect the upper scissor to the lower scissors with a greased scissor pin inserted in each side of the bowtie d Lock the scissor pins in place with 7 16 x 1 1 4 bolts and 7 16 locknuts Figure 3 22 Attaching the Scissor Support and the Upper Scissor 1 2 LOCKNUTS 1 2 X 1 3 4 BOLTS 7 16 LOCKNUT UPPER SCISSOR SCIS...

Page 56: ... Brackets 13 Mount wheels to hubs on axle with 6 wheel bolts See Assemble Wheel Hubs and Install Tires on page 58 Note Before installing the wheels check to make sure the hub and wheel mounting surfaces are free from rust and debris 14 Install tires finger tighten the wheel bolts and verify that the wheel is sitting flush on the hub Torque the wheel bolts to 80 ft lb 10 ft lb of torque while using...

Page 57: ...n the cylinder lugs The rod end of the cylinder must be attached to the bowtie so that the rod extends towards the intake Figure 3 31 Note The cylinder ports must face each other 2 Pin the cylinder in place using 1 x 3 3 8 cylinder pins and 1 external hitch clips see Figure 3 24 Figure 3 24 Installing Hydraulic Cylinders SECURE WITH 1 X 3 3 8 CYLINDER PINS AND 1 EXTERNAL HITCH CLIPS ...

Page 58: ...e nut until hub drags slightly Back off nut about 1 4 turn until hub turns freely 6 Install cotter pin and dust cap Note Installing tires may not leave you with enough clearance to position and attach undercarriage once auger tube is raised If so install wheels after assembly is complete 7 Inflate tires to recommendations on tire side wall Wheels may be mounted on hubs at this time using 6 wheel b...

Page 59: ... frame attach pin c Insert stabilizer brackets between the lower frame arm and the tube frame attach spacers and insert them through the lower frame arm tube connection flange holes stabilizer brackets and through the frame attach spacers d Secure the lower frame attach pin with 5 16 x 2 1 2 roll pins Table 3 12 Parts Required Attaching the Auger Tube to the Frame X130 74 84 X130 94 Description Am...

Page 60: ...embers as follows use a 5 8 x 1 1 2 bolt 19590 and locknut 19600 and a 5 8 x 2 1 4 bolt 27484 and locknut 19600 to connect the stabilizer braces to the Stabilizer brackets and connect the remaining ends of the stabilizer braces to the stabilizer cross member one on each side using the end flanges at the frame with two 5 8 x 2 bolts and locknuts 5 16 X 2 1 2 ROLL PIN 1 3 4 X 19 LOWER FRAME ATTACH P...

Page 61: ...r arm f Grease the 1 3 4 x18 upper scissor frame attach pin and insert it through the upper scissor flange hole one on either side through the frame attach spacer and then through the frame spacer and upper scissor flange hole on the opposite side g Secure the upper scissor attach pins with two 5 16 x 2 1 2 roll pins h Lower the scissor lift until it rests lightly on the frame Figure 3 28 Connecti...

Page 62: ...end of the long hose to the remaining steel T fitting port 6 Lay the long hose along the upper scissor frame and tube Figure 3 31 7 Secure the hydraulic hose along the top of the upper scissor and on the tube using the welded hose clips 8 Provide slack or a loop between each secured point 9 Bend tops of welded clips over slightly to retain hose 10 Connect ball valve to the boot using the ball valv...

Page 63: ...ES 13 AUGERS 3 ASSEMBLY X130 74 X130 84 X130 94 3 15 CONNECTING HYDRAULIC HOSE TO CYLINDERS 30787 R2 63 Figure 3 29 Hydraulic Fittings on Cylinders STEEL TEE STEEL ELBOW HOSE 3 8 X 2 2500 PSI X13 Hydraulic Hose Assembly ...

Page 64: ...C HOSE TO CYLINDERS X130 74 X130 84 X130 94 64 30787 R2 Figure 3 30 X13 Scissor Lift Hydraulics HOSE 3 8 X 2 2500 PSI STEEL TEE 28480 STEEL ELBOW 28478 X13 Hydraulic Hose Assembly 20058 20059 20060 28468 BALL VALVE on Boot PIONEER COUPLER To Tractor Hydraulic Supply ...

Page 65: ...WHEATHEART X SERIES 13 AUGERS 3 ASSEMBLY X130 74 X130 84 X130 94 3 15 CONNECTING HYDRAULIC HOSE TO CYLINDERS 30787 R2 65 Figure 3 31 Running Hydraulic Hose Through Frame ...

Page 66: ... provides a list of parts required to install the low profile intake hopper 1 4 X 3 4 BOLTS AND 1 4 LOCKNUTS WARNING Components are heavy and create a crushing hazard if improperly handled Be sure to use proper hoisting equipment and procedures and ensure lifting apparatus is secure Lockout the lifting apparatus before working around or under the raised components Failure to do so may cause seriou...

Page 67: ...n bring the tube and transition together guiding the flight shaft into the u joint Figure 3 34 5 Secure the tube to the pivot connector on the hopper with twelve 7 16 x 1 1 4 bolts and 7 16 locknuts 6 Tighten set screws on u joints then close and secure the service door Table 3 14 Parts Required Install Low Profile Intake Hopper Part Number Description Amount 29978 Low profile hopper 1 21299 Spout...

Page 68: ... on the lower gear box are clean then apply a light film of grease on this splined shaft 10 Shift the position of the hopper so that the spout head is supported above the hopper centred on the shaft of the gear box 11 Lower the spout head onto the boot while guiding the splined universal joint onto the splined gearbox shaft Once positioned the swivel ring should be resting flat on the boot surface...

Page 69: ... Figure 3 35 Connecting the Wheels Inspection Hatch Bar and Hopper Cable Attach Bracket Figure 3 36 Connecting the Spout Head to the Boot CABLE ATTACH BRACKET 7 16 X 1 1 4 BOLTS AND 7 16 LOCKNUTS INSPECTION HATCH BAR AND HAIRCLIPS WHEEL WHEEL PIN AND HAIRCLIP SPOUT HEAD SPACER SPOUT HEAD RETAINER 5 16 X 3 4 GR2 BOLT ...

Page 70: ... and winch bracket assembly to auger boot opposite to side of hopper operation with one mount pin and a hairpin Figure 3 38 5 Thread the cable through the hopper lift arm and pull the cable to the winch 6 Wrap the over and around the winch spool at least three times then insert the cable end through the hole provided in the side of the spool and secure the end with the provided cable clamp Figure ...

Page 71: ... X130 84 X130 94 3 17 INSTALLING THE HOPPER LIFT ARM AND WINCH 30787 R2 71 Figure 3 37 Installing the Lift Arm Figure 3 38 Installing the Manual Winch to on the Boot 7 16 X 1 1 4 BOLTS 7 16 LOCKNUTS MOUNT PIN HAIRPIN WINCH ASSEMBLY BOOT WINCH BRACKET ...

Page 72: ...NSTALLING THE HOPPER LIFT ARM AND WINCH X130 74 X130 84 X130 94 72 30787 R2 Figure 3 39 Connecting the Winch Cable to Spool Figure 3 40 Transport Position Safety Chain and Winch Hook CABLE CLAMP WINCH CABLE SAFETY CHAIN AND HOOK WINCH CHAIN AND HOOK ...

Page 73: ...operation a Raise auger hitch jack and disconnect from tractor b Swing intake feed hopper to opposite side of auger c Reverse the position of the hopper lift arm assembly d Position the winch upside down on the other side of the boot see Figure 3 41 e Reconnect to tractor Figure 3 41 Positioning winch on the other side of the boot HAIRPIN BOOT WINCH BRACKET PIN WINCH ASSEMBLY ...

Page 74: ...sure that the 3 8 x 2 1 2 square key is in place on the flighting shaft 4 Slide plain end of PTO driveline onto flighting shaft Make sure that the 3 8 holes are lined up 5 Carefully tap in a 3 8 roll pin Tighten the set screw on the PTO shaft 6 Install the sprocket shield on the boot using four 5 16 x 3 4 bolts 7 Loosely install the sprocket shield on the boot using four 5 16 x 3 4 bolts 8 Slide t...

Page 75: ...4 X130 94 3 19 CONNECTING THE PTO DRIVELINE 30787 R2 75 Figure 3 42 PTO Driveline Parts and Assembly TRANSPORT STRAP 1 2 X 1 1 2 BOLTS 1 2 LOCKNUTS PTO DRIVELINE TRANSPORT SADDLE 3 8 ROLL PIN PTO SPROCKET SHIELD SQUARE KEY 5 16 X 3 4 BOLTS AND 5 16 LOCKNUTS ...

Page 76: ...d be about 3 4 1 91 cm to 1 2 54 cm as shown below The bolt hitch pin must be 1 x 5 minimum Figure 3 43 Auger to Tractor Hookup MEASUREMENTS BETWEEN DRAWBAR AND DRIVELINE Since the auger and tractor become an integral unit during transport placement and operation the configuration and measurements between the tractor drawbar and the tractor PTO driveline are very important The figure below illustr...

Page 77: ...cm C may be more than the recom mended 41 104 1 cm The PTO driveline will separate from the auger in the lowered position This will cause damage to equipment and or injury to personnel Shorten distance C to the recommended 41 104 1 cm by attaching hitch to tractor drawbar at a point closer to the tractor PTO shaft If B is more than 10 25 4 cm C between tractor PTO shaft and auger input shaft short...

Page 78: ...3 ASSEMBLY WHEATHEART X SERIES 13 AUGERS 3 20 AUGER TO TRACTOR HOOKUP X130 74 X130 84 X130 94 78 30787 R2 ...

Page 79: ... and secure axles with axle pin and snap pin See Figure 4 1 for jack lug and axle pin locations WARNING Before continuing ensure you have read and understand the relevant information in the safety section Safety information is provided to help prevent serious injury death or property damage DANGER Electrocution hazard This auger is not insulated Keep auger away from overhead power lines and device...

Page 80: ...t least as high as the auger weight Figure 4 2 Position and Secure Hitch Pin and Safety Chain 4 Place the intake hopper into transport position see Figure 4 3 a Attach the winch cable hook to the appropriate hopper lifting point b Fully raise the hopper with intake side facing towards the main auger tube c Secure the hopper with the transport chain and hook Note Do not operate auger with intake ho...

Page 81: ...und the wheels before moving may cause damage to the auger or result in serious injury SAFETY CHAIN AND HOOK WINCH CABLE AND HOOK WARNING Beware of overhead obstructions and electrical wires and devices X13 augers have minimum clearances from 13 6 to 14 6 4 11 m to 4 42 m NOTICE Empty the auger before transporting Transporting a full auger will place excessive loads on the tube assembly frame axle...

Page 82: ...ehicle or other vehicles NOTICE Transporting with axles extended may cause equipment damage and may be in violation of local transport regulations WARNING Maximum transport speed Do not transport faster than 15 mph 24 km h or faster than road conditions allow A weight imbalance between the towing vehicle and the machine could reduce your vehicle s stability handling and braking ability and lead to...

Page 83: ...fety chain from the hopper 4 Connect hydraulic hoses ensure connections are tight Check for leaks binding flattening kinks or wear Before connecting hose ensure that the quick connect coupler on auger and tractor is clean and free of dirt by wiping with a cloth Note Because of the many different kinds of tractor hydraulic systems the quick connect coupler must be supplied by the owner Please consu...

Page 84: ...he jack lugs located on one end of the axle Figure 5 1 See Figure A for jacking point Jack must be secured to jack lug using pin attached to jack Figure 5 1 Jack Lug Axle and Axle Pin Axle Retracted c Raise one side at a time Ensure that the jack is vertical Turn the crank to start raising the jack Raise one side of the axle until the tire clears the ground CAUTION Dirt in the hydraulic system can...

Page 85: ...be if required a Check that valve on hose to lift cylinder is open b Raise auger to the desired height c Close hose valve after auger is positioned WARNING Do not raise the auger unless the axles are in the extended position Do not transport the auger unless the axles are in the retracted position NOTICE The hydraulic cylinders are shipped without oil and must be charged with oil before auger is p...

Page 86: ...r to the ground and remove lift cable from the hopper See Lowering Completion on page 99 for the correct lowering procedure Figure 5 3 Auger Placement Direct PTO Drive CAUTION If hose valve remains open a loss of hydraulic pressure within in the tractor system will allow the auger to lower inadvertently damaging the equipment and causing personal injury WARNING Do not disconnect coupler under pres...

Page 87: ...e safety chain and hitch pin then move tractor 5 Attach the support leg as shown in Figure 5 4 and secure with pin and hairclip 6 Place board under support leg if needed then lower hitch jack until auger intake weight is supported with the support leg Place hitch jack into transport position Figure 5 4 Right Angle Drive Support Leg Working left and Storage Positions right 7 Tractor Hookup to Right...

Page 88: ...ENT WHEATHEART X SERIES 13 AUGERS 5 2 POSITIONING TRACTOR FOR RIGHT ANGLE DRIVE OPERATION X130 74 X130 84 X130 94 88 30787 R2 Figure 5 5 Tractor Position for Right Angle PTO Drive Left Side Drive Con figuration ...

Page 89: ...hine if needed Ensure hydraulic system is functioning is free of leaks and the hoses are not pinched or kinked Check that truss cables are free from damage fraying kinking unraveling Cables must be tight and properly adjusted for proper auger tube alignment Ensure PTO shaft is properly installed Ensure intake area and discharge spout are free of obstructions Ensure tractor and auger are in line or...

Page 90: ...t cylinders Figure 6 2 and Figure 6 3 respectively show hydraulic winch and manual winch controls for lifting and lowering the hopper to and from transport position For locations for PTO and hydraulic supply controls please refer to the operating manual for the attached tractor Figure 6 1 Main Auger Tube Lift Shut off Valve Figure 6 2 Hydraulic Hopper Winch Control Optional Figure 6 3 Manual Hoppe...

Page 91: ...on the PTO shield of the auger Everyone is clear of the PTO hazard area Note If shear bolt in the PTO driveline fails shut down and lock out the tractor to replace the bolt 3 8 x 1 GR 8 bolt LOCKOUT 1 Shut down the tractor and remove the ignition key 2 If step 1 is not possible remove the PTO driveline from the tractor 6 2 2 HYDRAULICS OPERATION X13 series grain augers are equipped with a standard...

Page 92: ... Ensure that the intake hopper is correctly positioned 4 Ensure that the PTO drive on the tractor is in the OFF position 5 Start the tractor and idle at low rpm Slowly engage the PTO drive Note The auger may run rough until the tube is polished 6 Gradually begin feeding grain into the hopper bringing the auger speed up to about 300 rpm Do not overfeed the hopper on initial loads keep the feed of g...

Page 93: ...unning grain through the auger and bring the auger up to speed Maintain a speed of 300 540 rpm for maximum efficiency and to reduce the chance of plugging Monitor the auger during operation for abnormal noises or vibrations NOTICE Do not run an empty auger at high speed this results in excessive wear Do not exceed 540 RPM NOTICE Foreign objects can damage the auger Remove any obstructions from the...

Page 94: ...cannot handle the large capacity of some augers Some augers plug causing damage to the flighting and other drive components This type of damage is not covered by warranty Hints on how to avoid this Make sure spreader is turned on Center auger spout on spreader Get a larger spreader if available Remove the spreader Do not lower auger spout into spreader Suspend the spreader from bin ceiling leaving...

Page 95: ...ently or for an emergency It is recommended that you restart with the following procedure 4 With the power source locked out remove as much of the grain as possible from the tube and intake using a piece of wood vacuum cleaner or other tool Do not use your hands 5 If cleanout covers or safety doors have been opened or removed close or replace them before restarting the unit 6 Start the tractor and...

Page 96: ...fore operating auger Figure 6 4 Forward and Reverse PTO Positions 540 RPM PTO Reverser CAUTION Shut down and lock out all power before emptying boot and power before changing to forward or reverse modes Ensure that PTO driveline is securely attached before operating Keep body hair and clothing away from all moving parts including PTO driveline Do not exceed reverse operating speed of 100 RPM Do no...

Page 97: ... be inserted into the Forward spline coupler see Figure 6 4 and Figure 6 5 and securely locked into place 2 Make certain the clean out cover is secured into place on the boot before operating 3 The PTO drive control on the tractor must be in the off position before starting tractor and the PTO hazard area is clear of all bystanders Note All safety shields must be in place before operating Forward ...

Page 98: ...ortant Reversing is intended to assist in clean out of auger It is not designed to unplug auger When operating in the reverse mode auger must be monitored to prevent boot from overfilling Excessive back pressure will cause extensive damage to the auger which is not covered by warranty Note For transport or placement of auger hook up auger to tractor with appropriate hitch pin and safety chain and ...

Page 99: ...ll supports and chocks 5 Move auger away from the bin and ensure that there is nothing under the auger that would make contact when the auger tube is lowered 6 Open the main auger tube lift valve on the boot 7 Open the tractor supply valve for the auger and feather between on and off to make sure that the auger tube lowers slowly 8 If necessary open the clean out door on the boot and manually clea...

Page 100: ...6 OPERATION WHEATHEART X SERIES 13 AUGERS 6 3 OPERATING PROCEDURES X130 74 X130 84 X130 94 100 30787 R2 ...

Page 101: ...lp prevent serious injury death or property damage SECTION DAILY 8000 BU PERIODICALLY 40 000 BU BEFORE STORAGE AFTER STORAGE 3 5 YEARS DEPENDING ON USE VISUALLY INSPECT THE UNIT 7 3 1 Y Y INSPECT HYDRAULIC HOSE AND COUPLER 7 3 2 Y GREASE MACHINE 7 3 3 Y Y INSPECT HOPPER LIFT CABLE 7 3 4 Y SERVICE WINCH AND PULLEYS 7 3 5 Y SERVICE SWING TUBE COUPLER CHAIN 7 3 6 Y SERVICE BOOT AND HOPPER CHAIN DRIVE...

Page 102: ...s and for the following Be sure all guards are in place functioning and not damaged Make sure access service and cleanout covers are in place and secure Check that all hardware is in place and secure Inspect hydraulic hoses and fittings for leaks and wear Fix or replace where necessary Inspect around the machine for evidence of hydraulic leaks Examine flighting for damage or unusual wear Inspect t...

Page 103: ...ne shown in Figure 7 1 and Figure 7 2 1 at the upper flighting bearing A 3 on the intake hopper 2 bushings B and 1 at the U joint C 1 at the u joint between gearboxes D 1 at the lower flighting bearing E 1 on each upper scissor arm joint F 1 on each lower scissor arm joint G 5 on the PTO WARNING High pressure hydraulic fluid Escaping oil under pressure can penetrate the skin and cause serious inju...

Page 104: ...7 MAINTENANCE WHEATHEART X SERIES 13 AUGERS 7 3 MAINTENANCE PROCEDURES X130 74 X130 84 X130 94 104 30787 R2 Figure 7 1 Auger Grease Fitting Locations F G ...

Page 105: ...lubricant passageway Replace fitting if necessary 5 Replace and repair broken fittings immediately 7 3 4 HOPPER LIFT CABLE INSPECTION Check the cable for damage such as fraying kinking or unwinding Replace if damaged To replace 1 Unwind the winch drum and remove the cable clamps 2 Free the cable from the winch and pulleys 3 Remove the cable clamps that secure the hook in place 4 Reverse the above ...

Page 106: ...0 94 106 30787 R2 Figure 7 3 Cable Pulleys 7 3 6 SWING TUBE COUPLER CHAIN SERVICING 1 Remove any accumulated debris with a cloth or a soft wire brush 2 Inspect the power transfer chain for wear 3 Lightly oil the chain Figure 7 4 Swing Tube Coupler Chain CABLE PULLEYS SWING TUBE COUPLER CHAIN ...

Page 107: ...lts of the lower bearing and adjust the chain slack Figure 7 5 Figure 7 5 Boot Chain Drive If the chain can t be tightened enough remove a link from the chain If the chain will not fit with one link removed add a half link to the chain and replace DANGER Rotating parts hazard Fingers hands feet hair clothing and accessories can become caught or drawn into the pinch point Shut off and disable power...

Page 108: ...ut head lid and service gearbox as required Lower Gearbox Open square service door and service gearbox as required CHECKING OIL LEVEL Gearbox should be level when checking or refilling oil 1 Remove the oil filler plug located on the side of the gearbox 2 Insert an improvised dipstick rolled paper or plastic tie into the oil filler hole to determine the oil level Note the level and the condition of...

Page 109: ... the condition of the oil is poor consider replacing the oil ahead of schedule b If the oil level is not within 1 4 5 mm of the oil filler plug top up the oil level Do not overfill 3 Replace the oil filler plug ensuring that it is tightened firmly 7 3 10 MACHINE CLEANING 1 Clean out excess grain from auger tube boot and hopper 2 Make sure water can drain from the auger tube and hopper and then was...

Page 110: ...hub mounting surfaces to ensure there is no rust or debris 1 Install the wheel and finger tighten the wheel bolts Inspect to make sure the wheel is sitting flush with the hub 2 Tighten the wheel bolts with a torque wrench to 80 ft lb 10 ft lb of torque Tighten the wheel bolts in a diagonal pattern as shown in Figure 7 7 Figure 7 7 Crisscross Pattern Note ...

Page 111: ...able tension can t be obtained before the turnbuckles run out of adjustment then do the following a Loosen the turnbuckles and eyebolts b At the turnbuckles and eyebolts loosen the cable clamps shorten the cables until there is tension on the cable then tighten the cable clamps fully c Return to step 2 STRAIGHTENING THE TUBE 1 If tube is not straight side to side If the tube is curved to the left ...

Page 112: ...charge end of the auger with a front end loader so that the tube has a slight upward deflection at the discharge to give the cable some slack 2 Tighten the left side and right side turnbuckles equally to increase the tension in the cable 3 If the proper cable tension can t be obtained before the turnbuckles run out of adjustment then do the following a Fully loosen the turnbuckles b At the turnbuc...

Page 113: ...d Do not overfill 8 Re install the gearbox ensuring that it is tightened firmly 7 3 17 CHANGING THE SPEED REDUCER GEARBOX OIL 1 The speed reducer gearbox should be level when changing oil 2 Place a pan under the drain plug located on the bottom of the speed reducer gearbox 3 Remove the drain plug 4 Remove the filler plug located to the right of the lower flight gearbox shaft so air can enter the g...

Page 114: ...7 MAINTENANCE WHEATHEART X SERIES 13 AUGERS 7 3 MAINTENANCE PROCEDURES X130 74 X130 84 X130 94 114 30787 R2 ...

Page 115: ...ea that is dry level free of debris and away from human activity 8 Support the hitch on blocks to eliminate prolonged contact with the ground 9 Lubricate all grease fittings see page 103 10 Clean and lightly lubricate the spline on the PTO driveline Cover the PTO driveline with a plastic bag to protect it from the weather and place it in the transport saddle 11 Check tire pressure and inflate to 2...

Page 116: ...8 STORAGE WHEATHEART X SERIES 13 AUGERS X130 74 X130 84 X130 94 116 30787 R2 ...

Page 117: ...ing Worn bearing Repair or replace bearing Low gear oil level Inspect the gearbox and repair or replace if damaged If no damage is found add oil to gearbox Tube is misaligned Adjust truss cables The auger will not raise or lower Closed hydraulic valve Open hydraulic valve Inadequate hydraulic pressure Adjust the pressure if possible or use an alter nate hydraulic supply Damaged cylinder Fix or rep...

Page 118: ...9 TROUBLESHOOTING WHEATHEART X SERIES 13 AUGERS X130 74 X130 84 X130 94 118 30787 R2 ...

Page 119: ...3 55 m 4 57 m Height 12 1 3 67 m 11 8 3 55 m 12 4 3 75 m Discharge Clear ance Min 9 9 2 97 m 9 3 2 82 m 9 11 3 02 m Max 49 14 9 m 53 9 16 4 m 61 3 18 7 m Reach to Wheels Min 26 9 8 15 m 29 1 8 84 m 30 1 9 06 m Max 35 9 10 9 m 42 12 8 m 45 2 13 8 m TIRES Type Type 16 Bias Ply Inflation Pressure 18 24 psi Hubs 6 Bolt Automotive Type WEIGHT Total Weight 4915 lb 2229 4 kg 5550 lb 2517 4 kg 6745 lb est...

Page 120: ...is of lesser strength than the hardware supplied by the manufacturer Torque values indicated below are valid for non greased or non oiled threads and head unless otherwise specified Therefore do not grease or oil bolts or capscrews unless otherwise specified in this manual When using locking elements increase torque values by 5 Table 10 2 SAE Bolt Torque Bolt Diameter N m ft lb N m ft lb N m ft lb...

Page 121: ...1 Table 10 3 Metric Bolt Torque Bolt Diameter N m ft lb N m ft lb M3 0 5 0 4 1 8 1 3 M4 3 2 2 4 5 3 3 M5 6 4 9 7 M6 10 7 15 11 M8 25 18 35 26 M10 50 37 70 52 M12 90 66 125 92 M14 140 103 200 148 M16 225 166 310 229 M20 435 321 610 450 M24 750 553 1050 774 M30 1495 1103 2100 1550 M36 2600 1917 3675 2710 ...

Page 122: ...10 APPENDIX WHEATHEART X SERIES 13 AUGERS 10 2 BOLT TORQUE VALUES X130 74 X130 84 X130 94 122 30787 R2 ...

Page 123: ...ALER COPY Retain this card for warranty and record purposes PRODUCT DEALER S NAME SERIAL ADDRESS DELIVERY DATE OWNER S NAME PHONE ADDRESS SIGNATURE INVOICE PHONE Please refer to invoice when filing claim WARRANTY REGISTRATION Must be filled out and returned to Wheatheart within 30 days of delivery OWNER S NAME DEALER S NAME ADDRESS ADDRESS PHONE PHONE SIGNATURE I acknowledge the product to be whol...

Page 124: ......

Page 125: ...order to qualify for warranty replacement Repaired or replaced parts will be returned freight collect If these conditions are fulfilled Wheatheart shall at its own cost and its own option either repair or replace any defective parts provided that the buyer shall be responsible for all expenses incurred as a result of repairs labor parts transportation or any other work unless Wheatheart has author...

Page 126: ...t Manitoba CANADA R0G 1W0 Phone 866 467 7207 Canada USA Fax 866 768 4852 Website www wheatheart com Email sales wheatheart com Part of the Ag Growth International group Ag Growth International Inc 2015 Printed in Canada ...

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AGI WHEATHEART X Series, Assembly And Operation Manual

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