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AGCO HayBoss G2 445, HayBoss G2 450, Installation Manual

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AGCO HayBoss G2 445, HayBoss G2 450 Installation Manual Download Page 3

 

 

 

3 

Harvest Tec 445, 451 & 450 Installation Table of Contents 

 

 

 

PAGE 

Introduction

 

4 

Model Reference

 

4-5

 

Tools Needed

 

5

 

Installation of Applicator

 

5-22

 

 

1.  Installation of mounting brackets, tank, pump manifold and hose manifold

 

5-10

 

 

 

Model 445

 

5-6

 

 

 

Model 450

 

7-8

 

 

 

Model 445 & 450

 

9

 

 

 

Model 451

 

10

 

 

2.  Placement of spray nozzle assembly

 

11-15

 

 

 

Install kit 4409B

 

11

 

 

 

Install kit 4410B

 

11

 

 

 

Install kit 4415B

 

12-13

 

 

 

Install kit 4485B

 

14

 

 

 

Install kit 4502B

 

14

 

 

 

Install kit 4506B

 

15

 

 

 

Install kit 4507B

 

15

 

 

3.  Installation of plumbing

 

16-17

 

 

 

Model 445 & 450

 

16

 

 

 

Model 451

 

17

 

 

4.  Installation of star wheels and bale rate sensors

 

18-19

 

 

 

Model 454, 451, & 450 (two tie only)

 

18

 

 

 

Model 450 (three tie only)

 

19

 

 

5.  Power cable and main wiring harness installation

 

20

 

 

 

System wiring diagram

 

20

 

 

6.  Installation of the control

 

21

 

 

7.  Installation of display cable harness

 

21

 

Common Questions

 

22

 

Troubleshooting 

 

23-24

 

Backup Fuse

 

24

 

Wiring Diagrams

 

25-26

 

Parts Breakdown

 

27-39

 

 

Model 445 base kit

 

27

 

 

Model 450 base kit

 

28

 

 

Drain fill kit (450 & 451 only)

 

28

 

 

Model 451 base kit

 

29

 

 

Pump manifold

 

30

 

 

Star wheel sensor, bale rate sensor, & hoses

 

31

 

 

Control box and harnesses

 

32

 

 

Baler specific installation kits

 

33-39

 

Notes

 

40

 

Star Wheel Template

 

41

 

4415B Guide 

 

42

 

WARRANTY STATEMENT

 

 

 

 

 

 
For AGCO part cross-reference visit: www.harvesttec.com/system.html

 

Summary of Contents for HayBoss G2 445, HayBoss G2 450

Page 1: ... 010 445 451 450 INST Revised 5 22 Installation Manual Model 445 450 451 25 55 gallon Automatic Preservative Applicator Forage Harvester ...

Page 2: ...2 ...

Page 3: ... 4 Installation of star wheels and bale rate sensors 18 19 Model 454 451 450 two tie only 18 Model 450 three tie only 19 5 Power cable and main wiring harness installation 20 System wiring diagram 20 6 Installation of the control 21 7 Installation of display cable harness 21 Common Questions 22 Troubleshooting 23 24 Backup Fuse 24 Wiring Diagrams 25 26 Parts Breakdown 27 39 Model 445 base kit 27 M...

Page 4: ... SBX540 SBX550 SB 531 SB 551 square balers 445 4415B 25 gallon John Deere All small square balers 445 4410B 25 gallon Massey Ferguson 124 128 445 4412B 25 gallon New Holland 570 575 580 BC 5060 BC 5080 square balers 445 4415B 25 gallon Case IH New Holland Others Case IH SBX 520 SB 521 New Holland 200 300 series 565 BC 5050 all others 445 4409B 25 gallon Case IH SBX530 SBX540 SBX550 SB 531 SB 551 S...

Page 5: ...ALIGN PROPERLY A Recommended Mount Locate parts bag 8 The U shaped bracket 001 4647 will already be attached to the saddle and will need to be inverted to fit on the bottom of the saddle as shown in Figure 1 Reattach the bracket to the bottom of the saddle using the four 1 4 x 1 bolts nuts flats and lock washers Connect the pump plate mounting bracket 001 4646C shown in Figure 2 using two 3 8 x 1 ...

Page 6: ...unting bracket 001 4646C shown in Figure 5 using two 3 8 x 1 1 4 bolts nuts locks and flat washers to the U shaped bracket 001 4647 Install the rest of the pump plate as shown in Figure 6 Attach the pump plate holder 001 4646D to pump plate mounting bracket 001 4646C using four 3 8 x 3 4 flange head bolts Figure 4 Figure 5 Figure 6 For AGCO part cross reference visit www harvesttec com system html...

Page 7: ...f the bale chamber mark the holes and drill The 1 2 x 1 3 4 inch allen head carriage bolts will be inserted through the bale chamber along with flat washers so that the carriage head will be inside of the chamber Secure the allen head carriage bolts with 1 2 nuts flat and lock washers Mount the supplied support bracket to the bottom of the tank saddle and to the baler frame as shown below Figure 1...

Page 8: ... bracket 001 4646C shown in Figure 2 using two 3 8 x 1 1 4 bolts nuts locks and flat washers to the saddle 4 Attach the pump plate holder 001 4646D to pump plate mounting bracket 001 4646C using four 3 8 x 3 4 flange head bolts Figure 3 Figure 1 Figure 2 Figure 3 For AGCO part cross reference visit www harvesttec com system html ...

Page 9: ...ler in the area of the spray shield Make sure the bracket will not interfere with any baler operations AGCO CASE INLINE BALERS NEW HOLLAND CASE SBX WITH 4409 INSTALL KIT Hose manifold Hose manifold For AGCO part cross reference visit www harvesttec com system html ...

Page 10: ... washers and nylock nut Connect the pump plate mounting bracket 001 4646C using two 3 8 x 1 bolts nuts locks and flat washers to the U shaped bracket 001 4647 Attach the pump plate holder 001 4646D to pump plate mounting bracket 001 4646C using four 3 8 x 3 4 flange head bolts Mount the tank as shown below The tank will be mounted as far to the right side of the baler as possible The side tank fit...

Page 11: ...Twist the nozzle so the tip is tilted 45 degrees from horizontal 5 Three 1 4 inch lines will need to be run from the hose manifold to the nozzle straps Use the color coded stickers to attach the correct hose to the correct tips and couplers Secure the lines to the bracket and spray shield using the supplied hose clamps Install Kit 4410B Install Hoses before installation of shield Bolt the nozzle h...

Page 12: ... 2 hole saw drill the three holes through the TOP STEEL ONLY 11 Drill out the bottom holes with a 9 16 bit Be careful not to oblong the holes De burr any metal filings left around the three holes on both sides of the hay guard Use touch up paint on bare surfaces to preserve the metal and the baler 12 Remove plastic drill guides from the shield and thread the elbow completely into the spray shield ...

Page 13: ...8 Attach the hose to the elbows securing with hose clamps Clear hose to low green to med and blue to high 9 Secure the low and medium hoses on the end of the spray shield with two jiffy clips 008 9014 and a 1 4 x 1 2 round head screw 10 Install the hose from the shield under the hay tine to the bracket and out the top 11 Secure the hose to the bracket with two jiffy clips 008 9009 and 1 4 flange b...

Page 14: ...ve nut and bolt on both sides of baler Figure 1 Install shield holders 001 4703I with 1 2 x 2 bolts nuts locks and flat washers Do not tighten these bolts until the shield is properly aimed Aim the shield at bottom of the pickup head at the point where stuffer fingers connect with hay between the two augers and make sure the bushing is not removed Once the shield is in place the nuts may be tighte...

Page 15: ...of the next holder s position and install Four holes will need to be drilled below the tips using a 3 4 hole saw or bit Install Kit 4507B The shield for your baler will mount on the wrap guard as shown in the picture above Remove the two outside bolts on each side of the wrapper guard Place bracket 001 4703G so pins are facing up and bolt through with 3 8 x 1 1 2 into bracket 001 4703G through wra...

Page 16: ...assembly will be used to attach the pumps to the hose bracket Use the color coded stickers to attach the clear green and blue hoses to the proper pumps and couplers on the hose manifold The same color coded stickers will used to attach the hoses from the hose bracket to the spray shield Pump 1 clear white Pump 2 green Pump 3 blue Tank Pump manifold Clear hose Green hose Blue hose Check valves Hose...

Page 17: ...n both of the fittings B Discharge The three 1 4 hose assembly will be used to attach the pumps to spray shield Use the color coded stickers to attach the clear green and blue hoses to the proper pumps and elbows on the spray shield Pump 1 clear white Pump 2 green Pump 3 blue Tank Pump manifold Clear hose Blue tip Green hose Green tip Blue hose Brown tip For AGCO part cross reference visit www har...

Page 18: ...le rate sensor bolted to the bottom of the block First remove the cover from the star wheel block and use a nut driver to remove the nut from the electronic swivel Next run the star wheel sensor wire through the black grommet and place the eye terminal on the star wheel sensor Tighten the eye loop with the nut on the sensor and put the star wheel cover back on the base Next tighten the grommet to ...

Page 19: ...6 allen head carriage bolts and place the carriage head inside of the bale chamber followed by lock and nut Next attach the star wheels to the bolts followed by the twine diverters 001 4644 and 001 4645 Finally secure the entire block using nuts locks and flat washers The twine diverter with the bale rate sensors needs to be mounted on the right side of the baler Remove the four screws holding the...

Page 20: ...ire will connect to the Communication harness 006 4660KE These wires will run together to the Baler Mounted Processor 006 4671SS 4 Connect Flow Meter 006 4725A to the Baler Mounted Processor 5 Connect Pump Harness 006 4660Z the Baler Mounted Processor 6 If you have the optional Hay Indicator connect it to the Baler Mounted Processor 7 Attach moisture cable 006 4640K to Baler Mounted Processor 8 Co...

Page 21: ...the Ram mount swivel positioning nut to tighten the entire assembly Adjust it so that you can view the entire screen and be able to use the touch screen without interfering with other tractor functions 7 Installation of Display Cable Harness On the bottom of the touch screen display you will find the main display wire plug The harness 006 4660N will need to be attached to this plug and run through...

Page 22: ...varying tractor voltages inputted to the control box The flow meter reading is an accurate measure of how much product is actually being applied The set points then will need to be adjusted if you want to attain a different flow meter reading 6 Why don t all the pumps turn on even at higher application rates The selections of what pumps turn on when are automatically controlled by the control box ...

Page 23: ...x Min of 12 volts required See Diagnostics section of manual 3 Wet hay over 32 moisture 4 Ground contact with one or both star wheels and baler mounted processor 4 Reconnect 5 Short in wire between star wheels and baler mounted processor 5 Replace wire 6 Check hay with hand tester to verify 6 Contact Harvest Tec if conditions persist Moisture readings erratic 1 Test bales with hand tester to verif...

Page 24: ... plug are switched on the Baler Mounted Processor 2 Short in display cable 1 Switch plugs 2 Replace cable Display is too dark or light 1 Change in temperature or light conditions 1 Use the monitors contrast control 2 Display and BMP not communicating 2 Disconnect 12 volt power cable at hitch DO NOT DISCONNECT DISPLAY CABLE Wait 5 minutes and reconnect Display says waiting for BMP 1 Display and BMP...

Page 25: ... 3 Black with yellow markings Pump 3 ground Pin 4 Not used Pin 5 Orange with black markings Pump 1 positive Pin 6 Green with black markings Pump 2 positive Pin 7 Yellow with black markings Pump 3 positive D Flow meter connection on BMP Pin 1 White 5 12 V supply Pin 2 Green Ground Pin 3 Brown Signal Pin 4 Black Shield E Connector for Hay Indicator option on BMP Note Hay indicators are an option tha...

Page 26: ...ue Diagnostic 2 Pin 5 Silver Shield Pin 6 Silver Shield Pin 7 Not used Pin 8 Not used Pin 9 Not used H Communication harness display to hitch Pin 1 Red Power to display Pin 2 Black Ground to display Pin 3 Blue Comm channel OH Pin 4 Orange Comm channel OL I Communication harness hitch to baler mounted processor Pin 1 Red Power to display Pin 2 Black Ground to display Pin 3 Blue Comm channel OH Pin ...

Page 27: ... 1 Tank Cap 005 9022C 1 2 Tank Cap Gasket 005 9022CG 1 3 Tank Strap 001 4402 2 4 Stub Pipe 001 4403 1 5 Tank 005 9022 1 6 Saddle 001 4401 1 7 Mounting Bracket 001 4647 1 8 Tank Fitting 005 9100 1 3 4 5 6 7 8 2 For AGCO part cross reference visit www harvesttec com system html ...

Page 28: ...mount 001 4703BPM 2 Parts Breakdown for Drain Fill Kit Model 451 450 only Ref Description Part Qty Ref Description Part Qty 1 Straight Fitting 003 A3434 1 5 Male Coupler 002 2205G 1 2 Elbow 003 EL3434 1 6 Valve Holder 001 6702H 1 3 Hose Clamps 003 9004 2 7 Ball valve 002 2200 1 4 Female Coupler 002 2204A 1 8 Jiffy Clip 008 9010 3 1 2 3 4 5 6 1 2 3 4 5 6 7 8 For AGCO part cross reference visit www ...

Page 29: ...3 Tank Straps 001 4402 2 4 Short Strap Base 001 4703CC 2 5 Tank fitting 005 9100 2 6 Mounting Bracket 001 4647 1 7 Door Latch 001 4703CL 1 8 Tank Lid 005 9022G 1 NP Long Strap Base 001 4703CD 2 NP Not Pictured Tank Assembly 1 2 3 4 5 6 7 8 For AGCO part cross reference visit www harvesttec com system html ...

Page 30: ...itting 003 JEL1238 3 12 Filter bowl assembly 002 4315 1 12a Filter bowl only 002 4315F 1 12b Filter bowl gasket 002 4315D 1 12c Filter bowl screen 002 4315B 1 13 Nipple fitting 003 M1212 2 14 Ball valve 002 2212 1 15 Street elbow fitting 003 SE12 1 16 Hose clamp 003 9003 7 17 Hose clamp Flow Meter 003 9005 2 18 Pump Cable 006 4660Z 1 NP Pump rebuild kit 1 per pump 007 4581 1 NP Elbow 003 EL1212 1 ...

Page 31: ... 006 7202H 1 6 Insert w Ref 5 2 12 13 Bale rate sensor assembly 006 7202 1 7 Wiring grommet 008 0821A 2 14 Bale rate sensor holder 001 4644SS 1 8 Star wheel block 006 4641A 2 NP Bale rate sensor extension 006 7400EXT 1 9 Plug Fitting 003 F38 2 10 Block Cover 006 4641B 2 1 10 Star wheel assembly 030 4642 2 Ref Description Part Qty 1 Triple weld hose from pumps to tips 002 9016 002 9016B 002 9016G 1...

Page 32: ...450 006 4660R 3 Baler mounted processor 006 4671SS 4 Communication harness baler 451 006 4660L Or 4 Communication Harness 445 450 006 4660S 5 Communication harness tractor 006 4660N 6 Ram mount 001 2012H 7 462 Terminal 006 4670 NP Dust Plugs 006 4660PLUGS NP Suction cup mount 001 2012SCM 2 1 3 4 5 6 7 For AGCO part cross reference visit www harvesttec com system html ...

Page 33: ...Hose 002 9016 9 ft 5 Hose clamp 003 9002 11 6 Check valve 002 4564XB 3 7 Female disconnect 004 1207H 3 8 Washer 004 1207W 3 9 Tip screen 004 1203 200 3 10 Hose bracket 001 4720 1 11 Female coupler 004 1207G 3 12 Elbow 003 EL1414 3 13 U bolt 001 4406A 2 14 Mounting bracket 001 4406 1 15 Inside reach rod 001 4405 1 16 Outside reach rod 001 4404 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 For AGCO part ...

Page 34: ... 1 6 Elbow 003 EL1414F 2 7 Hose clamp 003 9002 11 8 Check valve 002 4564XB 3 9 Female disconnect 004 1207H 3 10 Washer 004 1207W 3 11 Tip strainer 004 1203 200 3 12 Hose bracket 001 4720 1 13 Female coupler 004 1207G 3 14 Elbow 003 EL1414 3 15 U bolt 001 4406A 2 16 Mounting bracket 001 4406 1 17 Inside reach rod 001 4405 1 18 Outside reach rod 001 4404 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1...

Page 35: ...18 1 4 Tip strainer 004 4213 100 3 5 Nozzle cap 004 BC12 3 6 U bolt 001 4406A 2 7 Mounting bracket 001 4406 1 8 Outside reach rod 001 4404 1 M Inside reach rod 001 4405 1 10 Hose bracket 001 4425B 2 11 Jiffy clip 008 9010 5 12 Jiffy clip 008 9014 2 13 Hose clamp 003 9003 3 14 Tip box 008 9001 1 15 Knob 008 0925 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 For AGCO part cross reference visit www harvestte...

Page 36: ...003 A1414 2 5 Hose 002 9016 9 ft 6 Elbow 003 EL1414F 2 7 Tee 003 TT14SQ 1 8 Hose clamp 003 9002 11 9 Check valve 002 4564XB 3 10 Female disconnect 004 1207H 3 11 Washer 004 1207W 3 12 Tip strainer 004 1203 200 3 13 Hose bracket 001 4720 1 14 Female coupler 004 1207G 3 15 Elbow 003 EL1414 4 16 Leg support 001 4424C 2 17 Saddle leg 001 4703B 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 For AGCO part ...

Page 37: ...3 9002 11 7 Check valve 002 4564XB 3 8 Female disconnect 004 1207H 3 9 Washer 004 1207W 3 10 Tip strainer 004 1203 200 3 11 Hose bracket 001 4720 1 12 Female coupler 004 1207G 3 13 Elbow 003 EL1414 4 14 Lynch pin 008 4576 2 15 Spray shield 001 4703G 1 16 Shield holder 001 4703I 2 17 Twine diverter prox 001 4644 1 18 Twine diverter 001 4645 1 19 Saddle leg 001 4703B 2 1 2 3 4 5 6 7 8 9 10 11 12 13 ...

Page 38: ... 9002 11 7 Check valve 002 4564XB 3 8 Female disconnect 004 1207H 3 9 Washer 004 1207W 3 10 Tip strainer 004 1203 200 3 11 Hose bracket 001 4720 1 12 Female coupler 004 1207G 3 13 Elbow 003 EL1414 4 14 Lynch pin 008 4576 2 15 Spray shield 001 4703G 1 16 Shield holder 001 4703H 2 17 Twine diverter prox 001 4644 1 18 Twine diverter 001 4645 1 19 Saddle leg 001 4703B 2 1 2 3 4 5 6 7 8 9 10 11 12 13 1...

Page 39: ... 9003 11 7 Check valve 002 4564XB 3 8 Female disconnect 004 1207H 3 9 Washer 004 1207W 3 10 Tip strainer 004 1203 200 3 11 Hose bracket 001 4720 1 12 Female coupler 004 1207G 3 13 Elbow 003 EL1414 4 14 Lynch pin 008 4576 2 15 Spray shield 001 4703G 1 16 Shield holder 001 4703J 1 17 Twine diverter prox 001 4644 1 18 Twine diverter 001 4645 1 19 Saddle leg 001 4703B 2 1 2 3 4 5 6 7 8 9 10 11 12 13 1...

Page 40: ...40 Notes ...

Page 41: ...41 Edge of Star Wheel base should line up with the inside edge of bale chamber It may be necessary to make a notch for the Star Wheel on some balers ...

Page 42: ......

Page 43: ...nsportation charges prepaid This warranty shall not be interpreted to render Harvest Tec LLC liable for injury or damages of any kind direct consequential or contingent to persons or property Furthermore this warranty does not extend to loss of crop losses caused by delays or any expense prospective profits or for any other reason Harvest Tec LLC shall not be liable for any recovery greater in amo...

Page 44: ...44 HARVEST TEC LLC P O BOX 63 2821 HARVEY STREET HUDSON WI 54016 USA Phone 715 386 9100 1 800 635 7465 Fax 715 381 1792 Email info harvesttec com ...

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