AGA SIX-FOUR DC6 FFD User'S Manual & Installation Instructions Download Page 37

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Assembly of burners

IMPORTANT:

The cast iron pan supports on the appliance

are much heavier than those on most gas hotplate cookers,

therefore care must be taken when removing or re-fitting

them to the hob.
It is important that they are lifted from the appliance and not

dragged across nearby enamelled parts which would result in

damaging the enamel.

Assembly of rapid and semi-rapid burner

(

Fig. 12.8

) and

(

Fig. 12.9

Assembly of wok burner

(Fig. 12.10)

Assembly of ultra rapid burner

(Fig. 12.11)

Injector

Electrode

Inner Cap

Outer Ring

Thermocouple

Flame Spreader

Burner ring

Burner cap

Burner Skirt

Burner Base

Gasket

Burner Cap

Outer injector

Inner Injector

Ultra rapid

Wok burner

Rapid and semi-rapid burner

Injector

Burner cap

retaining lugs

Burner cap

retaining lugs

DESN 513513

DESN 511617

Fig. 12.8

DESN 513512

Fig. 12.9

Fig. 12.10

DESN 513714

Fig. 12.11

Summary of Contents for SIX-FOUR DC6 FFD

Page 1: ...ON THIS UNIT IS HEAVY PROPER EQUIPMENT AND ADEQUATE MANPOWER MUST BE USED IN MOVING THE RANGE TO AVOID DAMAGE TO THE UNIT OR THE FLOOR REMEMBER when replacing a part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require DO NOT use reconditioned or copy parts that have not been clearly authorised by AGA 08 17 EINS 517120 ...

Page 2: ......

Page 3: ...oven 11 4 6 button clock 12 5 Oven shelves 15 6 Cooking guide 16 7 Cleaning caring 19 8 Installation instructions 23 9 Installation introduction 24 10 Location 25 11 Electrical connection 27 12 Installation sequence and procedure 29 Gas connection 29 Pressure testing 29 Levelling 31 Cooker stability 31 Assembly of burners 33 Pan supports 34 13 Circuit diagram 35 14 Technical data 36 15 Servicing t...

Page 4: ......

Page 5: ... physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved Children less than 8 years of age shall be kept away unless continuously supervised Cleaning and user maintenance shall not be made by children without supervision n n NEVER store flammable ...

Page 6: ...process has to be supervised A short term cooking process has to be supervised continously n n WARNING Unattended cooking on a hob with fat or oil can be dangerous and may result in fire NEVER try to extinguish a fire with water but switch off the appliance and then cover flame e g with a lid or fire blanket n n WARNING Danger of fire DO NOT store items on the cooking surfaces n n WARNING Accessib...

Page 7: ...you haven t found out already you ll soon discover that food that is cooked this way retains its natural flavour and succulence and simply just tastes better n n IMPORTANT NOTICE PLEASE READ THE ACCOMPANYING WARRANTY Any alteration that is not approved by AGA could invalidate the approval of the appliance operation of the warranty and could affect your statutory rights In the interests of safety a...

Page 8: ...ob overview Fig 3 2 A Gas burner knobs B Grill knob C Left Lower fan knob D Right upper fan knob E Right lower simmering knob DESN 517169 Fig 3 1 A B C F A A A A C D B E A A D E Fig 3 2 Your appliance is supplied with the following accessories 5 oven shelves 1 large roasting tin 1 grill shelf 1 grill pan 1 grill grid 1 baking tray 1 griddle plate ...

Page 9: ...re are two things you may notice neither of which should cause concern The AGA appliance will emit an odour for a short while this is simply due to the protective oil we put on the hotplate and ovens burning off Due to the newness in the first couple of hours it is advisable to open the kitchen window while this takes place Condensation may occur on the top and front plate whilst the AGA appliance...

Page 10: ...asily adjustable To use the hotplate To light a hotplate burner push in and turn the control knobs anti clockwise to the large flame symbol and hold in for 3 seconds until the burner lights Then turn the knob to the required setting If the burner flame should accidentally go out turn off the burner control and DO NOT attempt to re light the burner for at least one minute The control may be set tow...

Page 11: ...Griddle BEFORE POSITIONING THE GRIDDLE PLATE ON THE PAN SUPPORTS THE BURNERS SHOULD BE LIT AND TURNED DOWN TO THE SIMMER POSITION Preheat the griddle plate for 5 10 minutes before starting to cook on it It should not be necessary to use any extra fat when griddle cooking This will only affect the efficiency of the non stick cooking and will make cleaning more difficult Always use utensils which wi...

Page 12: ...the top oven to its working heat ready for you to cook when you walk through the door The principle of heat storage means that the ovens and hotplate are at a pre set heat the cooking areas are named after their function rather than temperatures Cooker hoods and oven venting It is recommended that this AGA is fitted with a cooker hood above it The AGA venting system is located on top of the AGA an...

Page 13: ...ng the front facia Place all pans centrally over the burners Always position pan handles away from the front of the cooker away from the reach of small children NEVER leave a chip pan unattended Wok burner The wok burner is designed to provide even heat over a large area It is ideal for large pans and stir frying Fig 3 12 For heating smaller pans the aforementioned hotplate burners may be more eff...

Page 14: ...nels are self cleaning The grill pan can be stored in the base of the grill compartment when the grill is off The ovens The shelves are designed to be non tilt Shelf positions are counted from the bottom Put dishes in the centre of the shelf To remove a shelf lift shelf up over the side notches and slide forward To replace a shelf insert into the oven with the short prongs at the rear facing upwar...

Page 15: ...ither a shelf or the floor grid Joints of meat should be cooked for a minimum of 6 hours Casseroles and stews will cook within 2 4 hours depending on the quantity of ingredients Food will hold for a further 1 2 hours but the appearance might deteriorate This method is unsuitable for stuffed meat and poultry Make sure that pork and poultry reach an internal temperature of at least 75 C Always bring...

Page 16: ...on the clock display flashes 0 00 and AUTO During the time setting process the centre dot will flash When the process is complete the dot will stop flashing and the symbol will be displayed The time of day can be set in two ways Press and hold the button Now press the or buttons to increase or decrease the time Fig 4 2 Holding the or buttons for more than 2 seconds will advance decrease the set ti...

Page 17: ...9 and then press the button or button until the required cook period shows Fig 4 10 Now press and hold the button Fig 4 11 and then press the button or button until the required stop time shows Fig 4 12 Release the buttons AUTO will now show in the display Fig 4 13 Set the oven s to the required temperature When cooking is finished AUTO will flash and the beeper will sound Turn the oven knob s to ...

Page 18: ...iod until the display shows the Tone Bars Fig 4 14 Release the button and immediately press again this will adjust the tone down by a bar Continue the process until a comfortable tone is reached NOTE During a power reset the clock will remember the last tone set For an overview of the functions refer to Table 4 2 ArtNo 302 0002 6BC annotated Fig 4 14 ...

Page 19: ...lide out Note Shelf slides out to stop position Grill Shelf DESN 511867 DESN 512405 DESN 511866 Fig 5 1 Fig 5 3 Fig 5 2 STOP ON SHELF MUST PROJECT UPWARDS SHELF STOP AND ANTI TILT BRACKET DO NOT USE AS OVEN SHELVES Note the different design with shelf guards on both front and back ...

Page 20: ...e outside of the pan clean and free from streaks of oil or fat The following charts give a guide to cooking a number of everyday items 6 Cooking guide Fanned ovens Refer to the overview chapter The lower oven has a fan which means the air is circulated to create an even temperature throughout the oven Shelf positions are counted from the bottom upwards Put dishes in the centre of the shelf It is i...

Page 21: ... 25 mins per 450g 20 mins over Turkey 170 180 3 Up to 4kg Over 4 kg 15 18 mins per 450g 15 mins over Duck Goose 170 180 25 mins per lb 25 mins over Casserole 130 140 1 1 2 3 hours depending on recipe Puddings Milk Puddings 140 Any 2 hrs approx Baked Sponges 160 170 2 or 3 45 60 mins Baked Custards 140 2 or 3 35 mins Meringues 80 90 2 or 3 3 4 hrs depending on size turn meringue over as soon as the...

Page 22: ... mins Biscuits 130 180 1 1 4 1 1 2 hrs Tray Bakes Tea Breads 160 170 30 mins 1 1 2 hours depending on recipe Shortcrust Pastry 190 Small Tarts 20 25 mins depending on recipe Pies 45 50 mins depending on recipe Rich Shortcrust 180 25 mins Flaky Puff Pastry 210 8 20 mins depending on recipe Choux Pastry 190 200 25 35 mins Miscellaneous Yorkshire Pudding large 200 45 mins Yorkshire Pudding individual...

Page 23: ... and front plate is to mop up spills as they happen VEA approved AGA Enamel Cleaner can be purchased from www agacookshop co uk n n Baked on food is more difficult to clean but can usually be removed with proprietary vitreous enamel cleaners or mild cream cleaners using a cloth or if necessary a nylon scouring pad and can be purchased from www agacookshop co uk n n If milk or fruit juice or anythi...

Page 24: ...ge or discolour the finish pan supports burner caps burner ring and burner head n n Aluminium pans may cause metallic marking on the pan supports This will not affect the durability of the enamel n n NOTE The appliance guarantee does NOT cover the mis use of the pan supports The ovens n n The fan oven is fitted with a back panel which is of self cleaning enamel and should not be scoured n n All th...

Page 25: ...d with a cream cleaner or soap impregnated pad n n Lift off the oven doors to allow them to cool a little before cleaning DO NOT however immerse the doors in water as they are packed with insulating material which will be damaged by excessive moisture Controls n n The enamelled surface under the knobs can be treated as in the Section Door Liners Avoid the use of excessive water n n DO NOT use oven...

Page 26: ...d grill shelves Shelf supports Grill pan handle Grill pan grid Wipe with a damp cloth and soapy water A well moistened liberally soaped very fine steel wool pad or stainless steel cleaner may be used Plastic Grill pan handle Control knobs Timer facia controls Neons Wipe with a damp cloth and hot soapy water Stubborn stains may be removed with a carefully applied cream cleaner Heat Clean Enamel Gri...

Page 27: ...DO NOT try to light any appliance DO NOT touch any electrical switch DO NOT use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING This appliance must ...

Page 28: ...wn interest and that of safety to comply with the law all gas appliances must be installed by a competent person Failure to install appliances correctly could lead to prosecution On completion test the gas installation for tightness 9 Installation introduction n n WARNING THIS APPLIANCE MUST BE EARTHED The appliance is designed for the voltage stated on the data plate The appliance is supplied wit...

Page 29: ...sable that the supply cable is routed away from any hot surfaces i e hot water flue pipes In the interest of safety due consideration must be given to the protection of the electric cable to the cooker If a supply cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard The appliance is designed for the voltage stated on th...

Page 30: ...e should be increased overall by 10 mm beyond the figures quote above This allows safe margin to take into account the natural dimensional variations found in major castings in particular the width across an appliance recess could be critical APPLIANCE WEIGHT Model AGA Six Four 245 kg GAS CONNECTION AGA 6 4 ONLY Rp1 2 1 2 BSP MALE ...

Page 31: ...fully tightened and the cable is secured to the cable clamp DESN 513370 DESN 513372 A SINGLE PHASE CONNECTION Minimum 6mm and must comply with the latest editions of the local and national wiring regulations Remove cover 4 screws to gain access to the mains terminal n n The isolator should not be positioned immediately above the Module cooker but must be sited within 2 metres of the appliance Sing...

Page 32: ...phase connection Minimum 2 5mm and must comply with the latest editions of the local and national wiring regulations Remove cover 4 screws to gain access to the mains terminal DESN 513371 DESN 513373 A Fig 11 2 ...

Page 33: ... wall by more than 45mm so that it does not foul with the back of the appliance Fig 12 2 FLEXIBLE HOSE The flexible hose must be suitable with the type of gas being used LPG hoses carry a red stripe band or label If in doubt ask your supplier For an appliance other than an upright appliance which may be connected with a hose assembly The supply connection point must be accessible with the applianc...

Page 34: ... 517171 390 480 279 558 200 460 573 Fig 12 1 660 mm 25 31 32 270 mm 10 5 8 415 mm 1611 32 135 mm 5 5 16 DESN 517564 POSITION OF GAS BAYONET ON WALL locate in shaded areas Fig 12 2 LOCATION AREA BAYONET FITTING ...

Page 35: ...ET MUST BE LOWERED ENOUGH TO PREVENT THE COOKER ROLLING OUT OF POSITION Fig 12 3 Cooker stability A stability bracket MUST BE secured firmly to the fabric of the building when the appliance is connected to the gas supply by a flexible hose For positioning of bracket Fig 12 1 A safety chain must also be anchored firmly to the wall and appliance to prevent the flexible hose from straining when the c...

Page 36: ...ing nuts DO NOT OVERTIGHTEN Fig 12 6 3 Fit and secure six burner rings using M4 screws on rear left hand front centre front right hand and rear right hand burners Use No 6 3 8 screw on front left hand and centre rear burners Fig 12 7 NOTE The fitting of left hand and centre burners are the same as shown in Fig 12 7 4 Ensure control knobs and bezels are located onto spindles correctly 5 Locate hand...

Page 37: ...emi rapid burner Fig 12 8 and Fig 12 9 Assembly of wok burner Fig 12 10 Assembly of ultra rapid burner Fig 12 11 Injector Electrode Electrode Electrode Inner Cap Outer Ring Thermocouple Thermocouple Thermocouple Flame Spreader Flame Spreader Flame Spreader Burner ring Burner cap Burner Skirt Burner Skirt Burner Base Burner Base Gasket Burner Cap Outer injector Inner Injector Ultra rapid Wok burner...

Page 38: ...ith tab as shown Fig 12 12 This pan support must be fitted in the rear centre position with the tag pointing towards the back of the appliance To adjust pan support level 1 Loosen retaining nut using 8mm spanner Fig 12 13 2 To prevent rocking adjust the pan support foot using 2 1 2 mm allen key 3 Check pan support is level with opposing pan supports 4 Retighten retaining nut Handrail fitting 1 Pos...

Page 39: ...as tap ignition switch B Spark generator C Grill regulator D Simmer oven thermostat E Clock F Lower fan oven thermostat G Top fan oven thermostat H Lower fan oven neon I Top fan oven neon J Dual grill element K Simmer oven element L Lower fan oven element M Top fan oven element Key The connections shown in the circuit diagram are for single phase The ratings are for 230V 50Hz Code Colour b Blue br...

Page 40: ...1 75 KW 1 75 KW 4 6 KW Injector marking 066 116 116 097 097 167 Secondary 1 00 x2 Pressure point position Rear right hand side of hotplate Pressure setting 25mbar Burner ignition H T Spark HOTPLATE Netherlands NG G25 3 Appliance category 2E 43 46 45 3MJ M3 OC Burner type WOK RAPID RAPID SEMI RAPID SEMI RAPID ULTRA RAPID Maximum heat input 4 1 KW 3 0 KW 3 0 KW 1 75 KW 1 75 KW 4 6 KW Injector markin...

Page 41: ...letely removing hotplate casting Fig 15 3 6 Re assemble in reverse order B TO REMOVE SIDE PANELS 1 Isolate from electric supply 2 Lower the cooker onto the rollers by turning the adjusting feet fully anti clockwise NOTE It may be necessary to disconnect the flexible gas connection to allow the cooker to be withdrawn from between the kitchen units 3 Roll the cooker slightly forward unhook the safet...

Page 42: ...ngs to position neon and wires correctly D TO REMOVE HANDRAIL 1 Loosen 2 grub screws one at each end of hand rail Fig 15 4 using 2 1 2 mm socket key 2 Slide handrail forwards off locating studs E TO REMOVE TIMER 1 Isolate from electric supply 2 Proceed as TO REMOVE HOTPLATE CASTINGS 3 Remove fixing screws 4 Two top rear and two lower front of timer housing 4 The timer assembly can now be lifted up...

Page 43: ...5 9 and Fig 15 10 5 Disconnect all gas connections to taps 5 nuts 13mm 14mm 19mm 6 Remove 4 screws fixing gas rail 7 Disconnect ignition switch 8 Lift complete gas rail assembly clear of appliance 9 Remove bolt 1 and clamp fixing to gas rail and withdraw tap from gas rail 10 Re assemble in reverse order DESN 512401 DESN 512402 DESN 513527 DESN 513711 Fig 15 7 Fig 15 8 Fig 15 9 Fig 15 10 ...

Page 44: ...ed as TO REMOVE HOTPLATE CASTINGS Remove right hand casting only 3 Slacken electric panel fixing screws 2 Fig 15 11 4 Lift panel off screws via keyhole slots 5 Lift panel clear of appliance 6 Disconnect electric cables to generator 7 Disconnect electrode cables 8 Slacken two screws securing generator to electrics panel to cooker frame and carefully withdraw generator 9 Re assemble in reverse order...

Page 45: ...RNER Fig 15 15 1 Isolate from electric supply 2 Proceed as TO REMOVE THE HOTPLATE 3 Undo the nut fixing the thermocouple in place 4 Push the thermocouple down and pull out from under the burner 5 Disconnect the other end of the thermocouple cable from the gas valve This is a push on jack connector 6 Re assemble in reverse order M TO REMOVE THERMOCOUPLE LEFT HAND REAR RIGHT HAND REAR RIGHT HAND FRO...

Page 46: ...rews and withdraw panel 3 Remove 3 screws securing element to frame and carefully withdraw element until access can be made to the electrical terminals 4 Disconnect terminals taking care not to allow the cable to fall down the rear of the appliance 5 Re assemble in reverse order Q TO REMOVE OVEN FAN 1 Isolate from electric supply 2 Proceed as TO REMOVE A FAN OVEN ELEMENT 3 Remove 4 fixing screws s...

Page 47: ...alter or modify the appliance n n A hot appliance cannot be serviced Service intervals to maintain the appliance warranty are as follows An interim service is due at 2 1 2 years 30 months to check and change consumable items and to undertake a safety check A full service is due at the end of year 5 60 months The appliance does not cover Commercial use see separate warranty book provided for furthe...

Page 48: ...o change specifications and make modifications to the appliances described and illustrated at any time www agaliving com www agacookshop co uk Manufactured By AGA Rangemaster Station Road Ketley Telford Shropshire TF1 5AQ England For further advice or information contact your local AGA Specialist ...

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