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AFRISO SonarFox UST 20, Operating Instructions Manual

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AFRISO SonarFox UST 20 Operating Instructions Manual Download Page 1

Version: 04.2021.0

ID: 900.100.0991

Lindenstraße 20

74363 Güglingen

Phone +49 7135 102-0

S49 7135 102-211

T49 7135 102-147

 

[email protected]

www.afriso.com

Copyright 2021 AFRISO-EURO-INDEX GmbH. All rights reserved.

0123

Operating

instructions

Ultrasonic level indicator

SonarFox® UST 20

Summary of Contents for SonarFox UST 20

Page 1: ... 20 74363 Güglingen Phone 49 7135 102 0 Service 49 7135 102 211 Telefax 49 7135 102 147 info afriso com www afriso com Copyright 2021 AFRISO EURO INDEX GmbH All rights reserved 0123 Operating instructions Ultrasonic level indicator SonarFox UST 20 ...

Page 2: ...SonarFox UST 20 AFRISO 2 ...

Page 3: ...rating elements 15 8 Settings 16 9 HART communikation protocol 24 10 Modbus protocol 25 11 Ordering data 26 12 Accessories 26 13 Safety Protections Compatibility and Explosion safety 27 17 Indications on the nameplate 28 18 Menu structure 30 19 Technical specifications 31 20 EU Declaration of Conformity 34 21 EU Type Examination Certificate 36 ...

Page 4: ...on site of the product 2 Information on safety 2 1 Safety messages and hazard categories These operating instructions contain safety messages to alert you to potential hazards and risks In addition to the instructions provided in these operating instructions you must comply with all directives standards and safety regulations applicable at the installation site of the product Verify that you are f...

Page 5: ...egulations applicable at the installation site of the product 2 3 Predictable incorrect application The product must never be used in the following cases and for the following purposes Measurements of acoustically diffuse surfaces foam bulk material Use as overfill prevention system according to WHG 2 4 Qualification of personnel Only appropriately trained persons who are familiar with and underst...

Page 6: ...asuring principle The product is intended for non contact measurement of level distance and volumn The product works according to the echo transit time method Communication with the product is possible either via an integrated RS 485 interface Modbus RTU or via the HART protocol This allows parameter data to be received saved changed and transferred back to the product Measurement of bulk material...

Page 7: ...7 AFRISO SonarFox UST 20 4 3 Dimensions UST 20_ 01 UST 20_ 11 UST 20_ 21 UST 20_ 31 Variant UST 20 with protective conductor cable gland M16x1 5 Ground terminal aluminium alloy ...

Page 8: ...the product must be installed in such a way that the sensor face cannot be flooded The sensor face of the product is the starting point for level measurement The dead zone see technical data determines the minimum distance between the sensor face and the maximum filling level Verify that there are no fixtures welds or similar within the beam angle Verify that the sensor face of the product is moun...

Page 9: ... installation in the container a Height of pipe socket b Wide pipe socket m Dead zone Incorrect measurement UST 20 01 11 a 3b b 100mm UST 20 21 a 1 5b b 100mm UST 20 31 a 1 5b b 150mm Vessel installations Vessel installations can cause strong false echoes that are superimposed over the useful echo signals roughness on container walls various partitions agitator etc It is necessary to map false ref...

Page 10: ...e During filling mixing and other processes foam can arise on the surface level of the measured liquid The foam considerably absorbs the ultrasonic signal which might cause malfunction of the level meter For such cases it is necessary to set up SENSITIVITY mode to high or con tact the manufacturer if need In case of a thin layer of foam it is also pos sible to use the directional horn for improvin...

Page 11: ...te to use a directional horn which re duces the shortening of the measuring range because it better concentrates acoustic energy while preserving the same beam angle and improves the sensitivity when receiving the reflected echo Installation on uneven and wavy surfaces Fig 11 Moderately stirred surface If the surface is slightly uneven or wavy due to agitator or filling flow there may be interfer ...

Page 12: ...dpipe must be made of a material with a smooth inner surface After installation you must perform a false signal suppression using the LEARN menu item When using pipe sockets that protrude into the closed container the stand pipe must end at a 45 angle Fig 13 righthand Measurement in the standpipe is not suitable for bulk solids that tend to adhere strongly ventilation holes sleeves for mounting ...

Page 13: ...of a terminating resistor 120 Ω is recommended Set the lever labeled 120 Ω to the ON position Terminating resistors are not connected for products that are connected to the RS 485 line as continuous devices Connect cable to the product 1 Unscrew the nut of the upper transparent lid 2 Take the upper edge of the display module and take it out carefully by mild swinging up If you cannot grasp the mod...

Page 14: ...inal block Fig 15 Electrical connection Modbus A B IS GND ON 120 U to terminal 0V to terminal Shield only shielded cables to termial GND Communication wires A and B of the line RS 485 for version M Modbus are connected to the terminals A and B During electrical installation measures must also be taken to reduce the effects of static electricity to a safe level The product must be installed in acco...

Page 15: ... received from the measured level Display Funktion NO ECHO flashing the product cannot receive an echo for a long period of time Incorrect installation of the product DEAD ZONE flashing the measured level is within the dead zone or the sensor surface is contaminated NO PASSWORD The product is ptotected against unauthorized setting Enter password Symbol T 1 Illuminates continuously LEARNING mode is...

Page 16: ...PLAY The units are set in the UNITS menu MIN CURRENT LEVEL 02870mm OUTPUT 04 00 mA LEVEL 06000 mm DISPLAY 00000 MAX CURRENT LEVEL 02870mm OUTPUT 20 00 mA LEVEL 00250 mm DISPLAY 00100 MIN LEVEL MAX LEVEL UNITS DAMPING SENSITIVITY TEACHING MIN LEVEL MAX LEVEL UNITS DAMPING SENSITIVITY TEACHING CURRENT currently measured distance to the level OUTPUT Current 4 mA 20 mA LEVEL Definition OF MIN MAX dist...

Page 17: ...with a defined delay in seconds describes the period in which the exponential curve reaches 2 3 of its maximum value DAMPING 05 MIN LEVEL MAX LEVEL UNITS DAMPING SENSITIVITY TEACHING The damping time can be set in a range of 0 to 99 s 1 Press the OK button to open the BASIC SETTINGS menu 2 Use the arrow buttons to select the DAMPING and press OK 3 Press the OK button and the arrow buttons to set d...

Page 18: ... OK 3 Press the OK button The display shows the query whether the menu should be started 4 Press the OK button to start the menu During the acquisition the message RUNNING flashes on the display When the false echo has been detected the display shows the message DONE 5 Press the ESC button to exit the menu The product switches back to the measurement mode TEACHING EMPTY TANK 06000mm RUNNING DONE P...

Page 19: ...n Default setting Reset BASIC SETTINGS SERVICE DIAGNOSTIC CLONE SETTINGS PASSWORD LANGUAGE INFO MEDIUM TEMPERATURE If for instance in the tank there is a difference of 10 C between the temperature of the measured material medium and the temperature at the mounting site of the level meter see the mode DIAGNOSTICS the measuring accuracy will be reduced by around 1 of the set range If this function i...

Page 20: ...The range from 01 to 15 is reserved for addresses in the multidrop mode MODBUS This menu item belongs to the menu of the product with the output Modbus UST 20 Modbus mode is intended for the settings of the level Modbus addresses baud rate and parity settings MEDIUM TEMPERATRE FAILURE MODE HART FACTORY DEFAULT RESET MODBUS ADDRESS 1 to 247 default 1 4800 9600 19200 default 9600 FORMAT 8N1 8O1 8E1 ...

Page 21: ...TO LEVEL TEMPERATURE and CURRENT DISTANCE TO LEVEL Shows the current distance value to the me dium surface TEMPERATURE Shows the actual temperature in the tank CURRENT Contains information about the actual current value in the loop BASIC SETTINGS SERVICE DIAGNOSTIC CLONE SETTINGS PASSWORD LANGUAGE INFO DISTANCE TO LEVEL TEMPERATURE CURRENT DISTANCE TO LEVEL 01220 mm The temperature is measured ins...

Page 22: ...ETTINGS WARNING CLONING NOT POSSIBLE WRONG SENSOR TYPE PRESS TO EXIT ESC Incompatible type Transfer of the settings can be realized only with the same type of level meter and with the firmware version 2 0 and later CLONE SETTINGS WARNING CLONING NOT POSSIBLE NO SETTINGS SAVED PRESS TO EXIT ESC The data set is not stored into the display module DM 70 The transfer can not be done It is necessary to ...

Page 23: ... 00000 in the mode CHANGE PASSWORD CHANGE 00000 If the password is lost contact the manufacturer The level meter with activated password will be automatically locked after 5 minutes of inactivity or after 5 min from switching to measuring mode Lo cking of level meter is indicated in the lower left corner of the screen by the symbol LANGUAGE Display menu language setting BASIC SETTINGS SERVICE DIAG...

Page 24: ...he level meter and record the measurement data via which direct communication with the level meter can take place or which can be used to convey communication with a peripheral device Fig 17 Connection of peripheral devices with HART protocol HART Specifications The implemented HART protocol is revision no 5 It contains universal commands 0 1 2 3 6 11 12 13 14 15 16 17 18 19 and Standard commands ...

Page 25: ...us RTU protocol The list of the respective variables can be found in a separate appendix The software application Basic SCADA level which is freely available on the website www dinel cz can be used to set the level meter and record the measured data The connection to the peripheral device can be made via converter URC 485 Fig 18 Connection of peripheral devices with Modbus protocol POWER SUPPLY RS...

Page 26: ...cope of delivery 1 x seal for UST 20_ 11 21 31 free to download programme Basic Scada Level for the Modbus version Optional for an extra charge Fixing nuts G1 and G1 and G2 Horn adapter ST G1 for UST 20_ 11 and ST G1 5 for UST 20_ 21 for version Modbus convertor URC 485 ...

Page 27: ...arriers it is necessary to offset a potential between the sensor and the grounding point of the barriers For application in zone 0 the present explosive atmospheres mixture of air with flammable ga ses vapour or mists must comply 0 8 bar p 1 1 bar The device must be installed in such a way to prevent mechanical damage of sensor face It is necessary carried out earthing by screw which is placed on ...

Page 28: ... Protection class IP 67 Compliance mark Labeling for the return of electric waste Country of origin Made in Czech Republic Labels for type UST 20 _ 02 UST 20 31 _ 02 UST 20 21 _ 02 UST 20 11 _ 02 UST 20 01 _ 02 IP67 IP67 IP67 IP67 U 18 36 V RS 485 Modbus RTU t 30 70 C a U 18 36 V RS 485 Modbus RTU t 30 70 C a U 18 36 V RS 485 Modbus RTU t 30 60 C a U 18 36 V RS 485 Modbus RTU t 30 60 C a Ser No __...

Page 29: ...ndenstrasse 20 D 74363 Güglingen Germany Afriso Euro Index GmbH Lindenstrasse 20 D 74363 Güglingen Germany Afriso Euro Index GmbH Lindenstrasse 20 D 74363 Güglingen Germany Classification Ex version 01 II 1 2G Ex ia IIB T5 Ga Gb 11 II 1 2G Ex ia IIB T5 Ga Gb 21 II 1 2G Ex ia IIA T5 Ga Gb 31 II 2G Ex ia IIA T5 Gb Temperature range according to type 01 ta 30 70 C 11 ta 30 70 C 21 ta 30 60 C 31 ta 30...

Page 30: ...LANGUAGE INFO BASIC SETTINGS SERVICE DIAGNOSTIC CLONE SETTINGS PASSWORD LANGUAGE INFO MIN LEVEL MAX LEVEL UNITS DAMPING SENSITIVITY TEACHING AC TU AL 0 2 8 7 0 m m OUTPUT 04 00 mA LEVEL 06000 mm D I S P L AY 00000 ACTUAL 0 2 8 7 0 m m OUTPUT 20 00 mA LEVEL 00250 m m D I S P L AY 00100 UNITS LEVEL mm DISPLAY DAMPING MEDIUM TEMPERATURE FAILURE MODE HART FACTORY DEFAULT RESET TEACHING TANK MUST BE EM...

Page 31: ...UST 20_ 01 11 UST 20_ 21 31 30 70 C 30 60 C Short time temperature stress resistance 90 C 1 hour Maxi operating pressure on sensor surface 0 1 MPa Sensitivity 3 steps low medium high Damping 0 99 s Measuring period depending on sensor type 1 4 s Rise time ca 30s Additional technical data for Ex proof 2 limiting parameters Ui 30V DC Ii 132mA Pi 0 99W Ci 370nF Li 0 9mH Failure indication echo loss l...

Page 32: ... Polycarbonate Body All types Aluminium alloy with surface coating Housing All types plastic PP Electroacoustic converter All types plastic PVDF Display module UST 20_ _D with display plastic POM Cable gland All types plastic PA Flange UST 20_ Aluminium alloy with surface coating Factory default UST 20_ 01 UST 20_ 11 UST 20_ 21 UST 20_31 Min level 1 2 000 6 000 10 000 20 000 Max level 2 150 250 40...

Page 33: ...spheres with vapours II 1 2G Ex ia IIB T5 with intrinsically safe supply units whole sensor zone 1 Front part of the unit zone 0 UST 20 _21_EX Intrinsically safe version for use in hazardous areas flammable vapors or gases II 1 2G Ex ia IIA T5 with intrinsically safe supply units whole sensor zone 1 Front part of the unit zone 0 UST 20 _31_EX Intrinsically safe version for use in hazardous areas f...

Page 34: ...SonarFox UST 20 AFRISO 34 20 EU Declaration of Conformity ...

Page 35: ...35 AFRISO SonarFox UST 20 ...

Page 36: ...SonarFox UST 20 AFRISO 36 21 EU Type Examination Certificate ...

Page 37: ...37 AFRISO SonarFox UST 20 ...

Page 38: ...SonarFox UST 20 AFRISO 38 ...

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