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Afag SA-1 Series, Manual, Page: 2 / 40

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 SA-1-OI-vers. 2.2 gb.23.07.14 

This Montage Instruction a maintenance manual is valid for: 

Telescope spindle axis 

SA-1-50/100/150  

 

 

 

 

Version of the documentation : SA-1-OI-vers.2.2 gb.23.07.14 

Symbols :  

Assembly and commissioning must be carried out by qualified 
personnel only and according to these Montage Instructions. 

 

 DANGER

 

 

Indicates an immediate threatening danger. 

Non-compliance with this information can result in death or 
serious personal injuries (invalidity).

 

 

 WARNING

 

 

Indicates a possible dangerous situation. 

Non-compliance with this information can result in death or 
serious personal injuries (invalidity).

 

 

 CAUTION

 

 

Indicates a possibly dangerous situation. 

Non-compliance with this information can result in damage to 
property or light to medium personal injuries.

 

 

NOTE

 

 

Indicates general notes, useful operator tips and operating 
recommendations which don’t affect safety and health of the 
personnel.

 

 

 

 

The actual serial number will 

be sticked in here upon delivery of 

the device. 

Summary of Contents for SA-1 Series

Page 1: ...2 gb 23 07 14 Telescope spindle axis SA 1 Declaration of Incorporation Module Information Montage Instructions Maintenance Instructions Translation of the Original Montage Instructions Copyright by Afag Automation AG ...

Page 2: ...s information can result in death or serious personal injuries invalidity WARNING Indicates a possible dangerous situation Non compliance with this information can result in death or serious personal injuries invalidity CAUTION Indicates a possibly dangerous situation Non compliance with this information can result in damage to property or light to medium personal injuries NOTE Indicates general n...

Page 3: ...1 9 Installation for SA spindle axis in a system Side 16 2 2 0 Motor control Interface for spindle axis Side 17 2 2 1 Afag standard controller for spindle axis Side 18 2 2 2 SE 24 Side 19 2 2 3 SE 48 Side 20 2 2 4 SE Power Side 21 2 2 5 Servo controller Side 22 2 2 6 Programming for the SA spindle extension Side 23 2 2 7 Power fallure during installation and set up Side 24 2 2 8 Noise emissions Si...

Page 4: ...ide 34 4 1 0 Maintenance and service the Telescope spindle axis Side 34 4 1 1 Lubrication of the spindle gear Side 35 4 1 2 Lubrication of the linear guide Side 36 4 1 3 Further maintenance Side 37 4 1 4 Accessories Side 37 4 1 5 Trouble shooting Side 38 4 1 6 Disassembling and repair Side 40 5 0 0 Disposal Side 40 4 ...

Page 5: ...onse to a reasonable request by the national authorities in printed from or in electronic from pdf Notes to the Declaration of Incorporation according to the Machinery Directive 2006 42 EC Annex IIB section 4 Checklist on accurate and basic health and safety requirements 1 1 1 1 1 1 1 2 1 2 1 2 1 1 2 3 1 2 4 4 1 2 5 1 3 1 3 3 1 3 5 1 3 6 1 3 7 1 3 8 1 1 3 8 2 1 3 9 1 4 1 4 1 1 5 1 5 1 1 6 1 6 1 1 ...

Page 6: ... the transport packaging of Afag Automation AG If there is no packaging of Afag Automation AG are used they must be the telescope spindle axis shock and dust packed The axis is in the transport package dry storage NOTE Depending on the type of SA telescope axis can weight between 0 8 to 1 2 kg The telescope spindle axis is a fine mechanical unit and must be handled with the necessary care and clea...

Page 7: ...le axis Hole spacing 20x30 mm Thread M3 Centering bushings 5x2 5 mm NOTE The threads M3 on the left and right side of the base body are only used for fastening additional parts energy chain holder switch fixtures etc Modul Un In determining the length of the screws should be noted that the screw of 7 mm is not exceeded View of module under side Telescope spindle axis Ausleger X 7 ...

Page 8: ...spacing and centering bushings SA 1 Module Braket Hole spacing 30x30 20x30 Thread M4 M3 Centering bushings H7 Ø 7mm Ø 5mm Use it for positioning the centering bushings supplied Put them in two diagonally opposite mounting holes of the grid 8 ...

Page 9: ...embly of the telescope spindle axis in a system The series of the telescope spindle axis modules is used for the linear smooth movement of rigidly mounted loads under the ambient and Installation conditions defined for this module see Technical data The Installation position of the telescope spindle axis is arbitrary NOTE These Montage Instructions should be read carefully before carrying out any ...

Page 10: ...SA 1 OI vers 2 2 gb 23 07 14 2 1 4 Slide unit load factors 10 ...

Page 11: ...pletely The bracket 2 is moved along a linear guide 3 vis à vis the base body 1 A ball type linear drive 4 with a spindle nut mounted on the bracket 2 transforms the rotary movement in a linear movement The spindle is driven by a servomotor 7 via a toothed belt back gear 5 or a torsion ally stiff coupling 6 The reference switch 10 is an inductive sensor which recognizes the home position of the br...

Page 12: ...7 14 2 1 6 Description module 1 Base body 6 Coupling housing 2 Bracket 7 Servomotor 3 Linear guide 8 Integrated parking brake 4 5 Ball screw axis Toothed belt housing 9 10 Motor Encoder connector Reference switch connector 12 ...

Page 13: ...crewing the screw 2 M3x6 Remove 4 screws 3 M3x6 Turn housing 4 by 90 to the left or right Tighten 4 screws 3 M3x6 with 1 4 Nm Screw down cover 1 all Cable mount Switch on control system CAUTION Carry out a reference run with the module afterwards see controller manual The correct toothed belt tension is retained and must NOT be changed 13 ...

Page 14: ...binations for SA 1 NOTE For the cultivation of external modules to the telescope spindle axis over the Afag no liability Any module are growing so big that they choose for a full telescope spindle axis of the stand and the payload does not exceed 14 ...

Page 15: ... occur only with switched off and secure control The Installation of the SA spindle axis may be explained only by a certified professional person The Installation of the SA spindle axis may be explained only by a certified professional person NOTE The investment farmer is himself responsible for the Installation spindle axis in a system 15 ...

Page 16: ...gnal A U B V C W D GND Motor Brake Brake Pin assignment reference switch connection NOTE We recommend you to use the Afag standard cable which are listed in the accessories Motors plugs can be rotated 180 Screws solve Turn the plug Tighten the screws Pin SA 1 Signal 1 S1 2 S3 3 S4 4 S2 5 R1 6 R2 7 Thermal switch 8 Thermal switch Pin Signal 1 5 24 V DC 3 GND 4 Signal PNP 16 ...

Page 17: ...vers 2 2 gb 23 07 14 2 2 1 Afag standard controller for spindle axis NOTE The Afag offers to spindle axis two different controls You take further information in the technical products catalogue www afag com 17 ...

Page 18: ...SA 1 OI vers 2 2 gb 23 07 14 2 2 2 SE 24 18 ...

Page 19: ...SA 1 OI vers 2 2 gb 23 07 14 2 2 3 SE 48 19 ...

Page 20: ...SA 1 OI vers 2 2 gb 23 07 14 2 2 4 SE Power 20 ...

Page 21: ...SA 1 OI vers 2 2 gb 23 07 14 2 2 5 Servo controller 21 ...

Page 22: ...l system supplier If the Afag SE Power control system is used please observe the Montage Instructions which are added to the control system The Montage Instructions can also be downloaded from the Afag homepage www afag com NOTE If wrong basic data is input at the PLC the SA spindle extension may move unhindered against the stopper leading to injury to persons by parts flying around In case of a f...

Page 23: ...stem NOTE During set up work the SA spindle extension may start due to wrong operation and cause injuries to persons working on the system CAUTION It is the responsibility of the system manufacturer that persons perform their work properly when adjusting the SA spindle extension so that an uncontrolled start up of the axis is prevented Grounding connection isolation test in the production process ...

Page 24: ...a disturbing higher noise level CAUTION It is the responsibility of the system manufacturer to ensure that the permitted noise limit values are complied with Otherwise an ear protection must be worn if necessary 2 2 9 Protective device at the assembly system NOTE If an SA spindle extension is mounted in an assembly system the assembly system must be provided with a protective device CAUTION Warnin...

Page 25: ...xx This is an incomplete machine This partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of this Directive 206 42 EG Annex II B IV where appropriate Name and address of the person authorised to compile the relevant technical documentation Lanz Beat PM Marketing Services Afag Autom...

Page 26: ... the light body injuries could result This signal word can also be used for warnings of damage to property may be used Symbols Assembly and commissioning must be carried out by qualified personnel only ans according to these Montage Instructions NOTE For potentially harmful situation where the product or object in its environment may be damaged 26 ...

Page 27: ...le axis is arbitrary 3 1 3 Safety note Note Before any work at with the telescope spindle axis this Montage Instructions carefully to read The telescope spindle axis may be used according to the purpose Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag are not permitted In case of inexpert changes or improper assembly inst...

Page 28: ... module can be mounted in any possible position Safety Instructions These Montage Instructions should be read carefully before carrying out any activity on or with the module The module may only be used in accordance with the intended purpose Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag automation are not permitted In...

Page 29: ... the Technical catalog Wearing parts e g toothed belts spindle gears linear guides are excluded from this warranty The warranty includes the repairs or replacement of faulty parts at Afag automation AG first go in event Carrying out repairs on the linear guide and the spindle gear without previous instruction by Afag automation AG nullifies the warranty Any additional claims are excluded 29 ...

Page 30: ...SA 1 OI vers 2 2 gb 23 07 14 3 1 6 Dimension for SA 1 30 ...

Page 31: ...SA 1 OI vers 2 2 gb 23 07 14 3 1 7 Technical data 31 ...

Page 32: ... 1 9 First start up CAUTION Fast or unintentional movements of the module can result in personal injury and damage to the unit Make sure that there are no persons or tools within the operative range of the module Switch off the control system Connect the encoder cable Connect the motor cable Switch on the control system and check the function of the position sensing system and the reference switch...

Page 33: ...th a dry lint free cloth The module must not be washed down do not use any aggressive cleaners 1 Montly Check the safety labels for damage readability and cleanliness Every 4 million load alternations Every 10 million load alternations Lubrication of the spindle drive Recommended grease Klüber Microlube GBU Y 131 Optional grease type KP 1 N DIN 51502 type NLGI class 1 DIN 51818 Lubrication of the ...

Page 34: ...hed on again unintentionally The signals of the control system may cause unintentional movements of the module which may lead to personal injuries Remove the blind plug 1 out of the spindle cover Regrease the spindle with a grease gun We recommend to use Klüber Microlube GBU Y 131 grease NOTE Instead of the grease mentioned above you may also use a grease of type Typ KP 1 N DIN 51502 Typ NLGI clas...

Page 35: ... stroke Switch off the control system Remove grease residues or dirt from the guide rail Grease the tracks of the linear guide 1 in such a way that an even lubricating film is achieved Grease the guide carriage with a grease gun 0 2 0 4 g We recommend to use Klüber STABURAG S NBU 8P grease In order to spread the lubricant evenly 2 3 strokes should be executed at low speed when greasing is complete...

Page 36: ...I x x to SE 24 Servomotor 1 24VDC 60W 60 x l x x to SE 24 Encoder cable G6 5m 0 0 Encoder cable G8 3m 0 0 SE 48 Encoder cable G8 5m 0 0 SE 48 Encoder cable G12 3m 0 0 Encoder cable G12 5m 0 0 50315434 see catalog technical 50315435 50315436 50315437 50342862 50342863 50100693 50341479 50341480 50332416 50338975 Motor cable M10 5m 0 open SE Power Motor cable M11 3m 0 0 SE 24 48 Motor cable M11 5m 0...

Page 37: ...rding to the repair instructions Slide moves to the extended limit position and stops Wrong direction of reference run Check direction of reference run and change if necessary Slide does not move Wrong connection of drive Check pin assignment and correct if necessary Carry out functional test according to chapter First start up Motor connection interrupted Check motor cable Drive defective Have th...

Page 38: ...ection interrupted Check encoder cable Check encoder for proper functioning See chapter First start up Toothed belt whistles Wrong toothed belt tension Check toothed belt tension and retension according to the repair instructions Toothed belt defective Replace defective toothed belt according to the repair instructions Spindle whistles excessively Lubrication of spindle not okay Lubricate spindle ...

Page 39: ...exclusively be replaced by company Afag AG When the customer detects that the respective module is still under warranty He returns the module to company Afag AG for repair If the warranty has already expired the customer must decide whether he repairs the module by himself and orders the wearing parts kit or whether he returns the module to company Afag Automation AG for repair NOTE Afag offers a ...

Page 40: ...SA 1 OI vers 2 2 gb 23 07 14 Afag Automation AG Fiechtenstrasse 32 CH 4950 Huttwil Schwitzerland Tel 41 62 959 86 86 Fax 41 62 959 87 87 e mail sales afag com Internet www afag com ...

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