Aerotech Automation1 XL5e, Hardware Manual

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Table of Contents
Automation1 XL5e High-Performance Linear Digital Drive 1
Table of Contents 3
List of Figures 5
List of Tables 7
EU Declaration of Conformity 9
Safety Procedures and Warnings 11
Installation Overview 13
Chapter 1: Introduction 15
1.1. Electrical Specifications 19
1.2. Mechanical Specifications 20
1.2.1. Mounting and Cooling 20
1.2.2. Dimensions 21
1.3. Environmental Specifications 23
1.4. Drive and Software Compatibility 24
Chapter 2: Installation and Configuration 25
2.1. Input Power Connections 26
2.1.1. Control Supply Connector 26
2.1.2. Motor Supply Connector 27
2.2. Motor Power Output Connector 28
2.2.1. Brushless Motor Connections 29
2.2.1.1. Brushless Motor Powered Motor and Feedback Phasing 30
2.2.1.2. Brushless Motor Unpowered Motor and Feedback Phasing 31
2.2.2. DC Brush Motor Connections 32
2.2.2.1. DC Brush Motor Phasing 33
2.2.3. Stepper Motor Connections 34
2.2.3.1. Stepper Motor Phasing 35
2.3. Feedback Connector 36
2.3.1. Primary Encoder Inputs 37
2.3.1.1. Square Wave Encoder 38
2.3.1.2. Absolute Encoder 39
2.3.1.3. Sine Wave Encoder [-MX2/-MX3 Option] 40
2.3.1.4. Encoder Phasing 42
2.3.2. Hall-Effect Inputs 43
2.3.3. Thermistor Input 44
2.3.4. Encoder Fault Input 45
2.3.5. End of Travel and Home Limit Inputs 46
2.3.5.1. End of Travel and Home Limit Phasing 48
2.3.6. Brake Outputs 49
2.4. Safe Torque Off Input (STO) 50
2.4.1. STO Standards 52
2.4.2. STO Functional Description 53
2.4.3. STO Startup Validation Testing 54
2.4.4. STO Diagnostics 55
2.5. Auxiliary I/O Connector 56
2.5.1. Auxiliary Encoder Inputs 57
2.5.1.1. Square Wave Encoder 58
2.5.1.2. Absolute Encoder 59
2.5.1.3. Sine Wave Encoder [-MX3 Option] 60
2.5.2. Position Synchronized Output (PSO) 62
2.5.3. Digital Outputs 64
2.5.4. Digital Inputs 67
2.5.5. High-Speed Inputs 69
2.5.6. Analog Output 0 70
2.5.7. Analog Input 0 (Differential) 71
2.6. Brake Power Supply Connector 72
2.7. HyperWire Interface 73
2.8. Sync Port 74
XL5e Hardware Manual Table of Contents
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