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Aerotech ASR1200, User Manual

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ASR1200 Rotary Stage User's Manual

Technical Changes

Appendix B: Technical Changes

Table B-1:

Current Changes (1.03.00)

Section(s) Affected

General Information

Section 1.6.

Section added

Section 3.1.

Section added

Chapter 2: Installation, Section 2.1. , Section 2.3. , Sec-

tion 2.6. , and Section 1.5.

Safety information and warnings added

Section 3.3.

Motor specifications added

www.aerotech.com

Appendix B

33

Summary of Contents for ASR1200

Page 1: ...ASR1200 Rotary Stage User s Manual P N EDS132 Revision 1 03 00 Dedicated to the Science of Motion Aerotech Inc 101 Zeta Drive Pittsburgh PA 15238 Phone 412 963 7470 Fax 412 963 7459 www aerotech com...

Page 2: ...967 93720 Email service aerotechgmbh de Japan Phone 81 0 47 489 1741 Sales Phone 81 0 47 489 1742 Service Fax 81 0 47 489 1743 Email service aerotechkk com jp China Phone 852 3793 3488 Email saleschi...

Page 3: ...o the Stage 12 2 5 Changing ASR Workholding Devices 13 2 5 1 Collet Installation and Removal Procedure 13 2 6 Electrical Installation 16 2 7 Air Requirements 16 2 8 Wet Cut Fluid Requirements 16 Chapt...

Page 4: ...Table of Contents ASR1200 Rotary Stage User s Manual iv www aerotech com...

Page 5: ...Collet Collet Nut 15 Figure 3 1 ASR1200 Wet Cut Rotary Union Location 20 Figure 4 1 Ringseal Removal and Replacement 23 Figure 4 2 Typical Ringseal 24 Figure 4 3 Cross Section View of Ringseal Showin...

Page 6: ...List of Figures ASR1200 Rotary Stage User s Manual vi www aerotech com...

Page 7: ...Model Numbering System 4 Table 3 1 Environmental Specifications 17 Table 3 2 ASR1200 Series Specifications 18 Table 3 3 ASR1200 Motor Specifications 19 Table 4 1 Recommended Lubricants 22 Table B 1 Cu...

Page 8: ...List of Tables ASR1200 Rotary Stage User s Manual viii www aerotech com...

Page 9: ...llet chuck that can support ER16 collets manufactured to DIN6499 specs to allow for a wide range of materials and applications This product is intended for light industrial manufacturing or laboratory...

Page 10: ...eter supported by the ER16 collet chuck is 5 8 mm The collet is retained with a threaded collet nut enabling quick changeover It is configured in a fail safe normally closed mode where full clamping f...

Page 11: ...n is selected when spanner wrenches for removing the collet nut are desired 1 2 3 Electronics Controller The ASR1200 stage is part of a complete Aerotech motion control system which is adjusted at the...

Page 12: ...t drive brushless motor Connector HPD High power D connector for motor power and 25 pin D for feedback 25D Dual 25 pin D connectors with bridged pins for motor power MS MS style connectors for motor p...

Page 13: ...ASR1200 Rotary Stage User s Manual Overview 1 4 Dimensions Figure 1 2 ASR1200 Dimensions www aerotech com Chapter 1 5...

Page 14: ...injury or death when any electrical circuit is in use ensure that no person comes in contact with the circuitry when the stage is connected to a power source To minimize the possibility of bodily inj...

Page 15: ...in injury and damage to the equipment Use care when moving the stage Manually lifting or transporting stages can result in injury Only trained personnel should operate inspect and maintain the stage T...

Page 16: ...05 Safety of machinery Electrical equipment of machines Part 1 General requirements and further more declares that it is not allowed to put the equipment into service until the machinery into which it...

Page 17: ...hipping If any damage has occurred during shipping report it immediately Before operating the stage it is important to let the stage stabilize at room temperature for at least 12 hours Allowing the st...

Page 18: ...acy of the stage Adjustments to the mounting surface must be done before the stage is secured N OTE To maintain accuracy the mounting surface should be flat within 1 m per 50 mm N OTE The stage base i...

Page 19: ...age is configured without a mounting plate use the Qty 4 M6 tapped holes on the bottom of the stage to attach an alternative means of mounting see Figure 2 2 The stage must be mounted securely Imprope...

Page 20: ...r is supplied material of the appropriate size can be placed in the collet All collets supplied by Aero tech are clearly labeled with their clamping size range and collet style Be sure to use only the...

Page 21: ...necessary use a spanner wrench available from Aerotech 4 For installation of a collet first clean the collet housing collet nut threads collet nut and new collet Ace tone or isopropyl alcohol may be...

Page 22: ...Installation ASR1200 Rotary Stage User s Manual Figure 2 3 Installation of Collet into Collet Nut 14 Chapter 2 www aerotech com...

Page 23: ...nual Installation Figure 2 4 Installation Procedure for Collet Collet Nut Do not install the collet into the taper and then thread the collet nut on Damage to the collet and or collet nut could result...

Page 24: ...is released prop erly l If compressed air is used it must be filtered to 0 25 microns dry to 0 F dew point and oil free l If nitrogen is used it must be 99 99 pure and filtered to 0 25 microns The ch...

Page 25: ...60 percent RH The optimal operating humidity is 50 percent RH Storage 30 percent to 60 percent RH non condensing in original packaging Altitude Operating 0 to 2 000 m 0 to 6 562 ft above sea level Con...

Page 26: ...System Air Pressure 4 psig 100 Finish Stage Body n a Electroless Nickel plated Al Collet Chuck n a Hardened 440C stainless steel NiCoTef 1 ASR1100 collet chuck accepts Rego Fix ER collets manufacture...

Page 27: ...to line mH 1 30 Maximum Bus Voltage VDC 340 Thermal Resistance C W 0 94 Number of Poles P 8 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2...

Page 28: ...to the end of the rotary shaft as pictured below in Fig ure 3 1 A 1 4 NPT tapped hole is provided on the end of the rotary union shaft to allow for connecting a pres sure vessel or extension tube To p...

Page 29: ...il the lubrication inspection and replacement process of various components It is recommended that rotary seals be replaced at a minimum of every 1000 hours of serv ice or until a definitive trend dev...

Page 30: ...e present If wear or fret marks copper colored oxide marks are present you can lightly polish the taper with a fine grit crocus cloth You should clean the surface without removing an excessive amount...

Page 31: ...service The seals should only be replaced by a qualified Aerotech technician 4 3 2 Ringseal O Ring Replacement During the lifetime of the stage it may be necessary to change the ringseal o rings A typ...

Page 32: ...ch 4 With the collet and collet nut removed the ringseal will now be exposed Unscrew the ringseal from the shaft 5 Remove the damaged or worn o ring and replace it with a properly sized and lubricated...

Page 33: ...replace ment is as follows To minimize the possibility of bodily injury confirm that all electrical power is disconnected prior to making any mechanical adjustments The wet cut rotary union seal shou...

Page 34: ...t remove the water inlet fitting see Figure 4 5 Figure 4 5 Rotary Union Hardware Removal 3 Remove the six seal assembly screws from the rear end of the rotary union see Figure 4 5 4 Carefully pull the...

Page 35: ...es or nicks see Figure 4 8 Small wear marks are normal If the shaft and sealing surface are undamaged clean both the shaft and seal assembly surfaces with a lint free rag and isopropyl alcohol If the...

Page 36: ...cap and tighten all screws in a cross pattern 9 Apply Parker O Lube to the exposed end of the rotary union shaft shown in Figure 4 8 10 Press the seal assembly back over the rotary union shaft Use ca...

Page 37: ...9 shows a view of the rotary union assembly The pro cedure for replacement is as follows To minimize the possibility of bodily injury confirm that all electrical power is disconnected prior to making...

Page 38: ...ats coming in from the top of the carriage unscrew the rotary union from ASR1200 shaft see Figure 4 10 Figure 4 10 Wet Cut Rotary Union Installation 5 Install a new rotary union assembly by attaching...

Page 39: ...y be returned whether in warranty or out of warranty with out first obtaining approval from Aerotech No credit will be given nor repairs made for products returned without such approval Any returned p...

Page 40: ...s other than normal work periods then special service rates apply If during the on site repair it is determined the problem is not warranty related then the terms and conditions stated in the followin...

Page 41: ...rent Changes 1 03 00 Section s Affected General Information Section 1 6 Section added Section 3 1 Section added Chapter 2 Installation Section 2 1 Section 2 3 Sec tion 2 6 and Section 1 5 Safety infor...

Page 42: ...s Revision Section s Affected General Information 1 00 00 New Manual 1 01 00 Section 2 8 Wet Cut Fluid Requirements section added 1 01 00 Section 1 4 Dimensions section added 1 02 00 Section 4 2 1 Col...

Page 43: ...cation 22 compressed air 16 connector options 4 D Declaration of Incorporation 8 Dimensions 5 drive motor options 4 E Electrical Installation 16 Environmental Specifications 17 I inspection schedule 2...

Page 44: ...s 3 rotary axis 2 S safety procedures 6 seal replacement 23 Securing the Stage to the Mounting Surface 11 service schedule 21 specifications overview 17 temperature 17 Specifications 18 stage distorti...

Page 45: ...ed Clearly presented Well illustrated How do you use this document in your job Does it meet your needs What improvements if any would you like to see Please be specific or cite examples Stage Product...

Page 46: ......

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