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USER MANUAL 

EarthGuard – EG-300 

Australian Energy Research Labs 

AER013 – Rev 1.1 

21st July 2020

 

AER013 REV 1.1 

 

Wiring Information 

 

The EarthGuard can be installed on to either a 

48V

 or 

120V

 Nominal Battery Bus in systems with a 

connected PV array not exceeding

 300V DC.  

 

Wire and Disconnect Sizing 

 
 

 

 

 

EarthGuard EG-300 

 

 

The 5V Input (USB-C) and fault monitoring lines are internally fused. The 12V input is not fused 
and requires an appropriately sized disconnect when not being powered from the CoolMax SRX 
12V line (which is fused internally on the SRX side). 

 

A jumper connection allows for the choice between 5V and 12V power. The EarthGuard ships 
with the jumper located on 

JP2

 for 

5V (USB-C)

 from factory and must be moved to 

JP1

 to power 

the device from a 

12V

 source. 

 

14 to 24 AWG (0.2 mm

2

 -> 2.08 mm

2

) may be used for all internal terminal connections. 

 

Use an insulated flat blade screwdriver to secure the connections. 

 

Torque all terminal connections to 0.6 Nm (5 in-lb). 

 

 

 

 

 

 

 

 

To install cabling and configure the device

, the 4 x M4 CSK Phillips Screws holding the lid in place 

must be removed. When removing the lid, gently disconnect the 10-way cable from the circuit board and 
re-fit the cable prior to powering up the device. 

 

 

 

 

 

CAUTION – Hazard 

All EarthGuard wiring must enter the unit through the cable glands in the base plate or 
through the top of the enclosure with the top plate removed when being installed in an 
integrated configuration with a CoolMax SRX charge controller. 
 
Under absolutely 

no circumstances

 should holes be drilled anywhere into the unit to 

make other cable entry points. Doing so can cause metal swarf or fillings to enter the 
internal electronics and damage the unit once powered up.  

Wiring Compartment 

 

IMPORTANT 

 

Use appropriate Personal Protective Equipment when handling live connections and 
disconnect all power sources prior to making any wiring configuration changes. 

IMPORTANT 

 

DO NOT

 remove the lower 2 x M4 CSK Screws from the USB-C panel as this may 

cause alignment issues with the USB connection port.

 

 

 

Summary of Contents for EarthGuard EG-300

Page 1: ...EarthGuard Earth Leakage Detection Installation Operation Manual Models EG 300...

Page 2: ...Solar Micro Hydro Micro Wind and Cathodic Protection applications Contact Information Address Unit 15 1015 Nudgee Rd Banyo QLD 4078 Australia Phone 61 07 3129 0330 Email sales aerl com au Website http...

Page 3: ...t Description 7 Firmware 7 Supported System Components 7 Installation 8 Installation Standards 8 Detection Requirements 8 Mounting the Device 8 Wiring Information 9 Wire and Disconnect Sizing 9 EarthG...

Page 4: ...ual be read before beginning installation Only qualified electricians and technicians should install the EarthGuard This manual is intended for all installation technicians and the system owner Do not...

Page 5: ...quired to disconnect or reinstall faulty parts AERL will pay the cost of freight to return the repaired charge controller to the customer within Australia or New Zealand only The method of freight wil...

Page 6: ...Side EG 300 Input Power 12V Input 10 14 Vdc 12V Nominal Max Power Consumption 12V Input 120mA Input Power 5V Input USB C 4 5 5 5 Vdc 5V Nominal Max Power Consumption 5V Input 290mA Alarm Indication R...

Page 7: ...r range EarthGuard can be utilized in an integrated arrangement or as a standalone device for use with approved third party controllers power conversion equipment and battery systems Firmware This ins...

Page 8: ...and PV Array if the array exceeds 60Vdc That said because the AERL and Victron regulators are not galvanically isolated only a single EarthGuard is required to cover both the array and battery bank d...

Page 9: ...orque all terminal connections to 0 6 Nm 5 in lb To install cabling and configure the device the 4 x M4 CSK Phillips Screws holding the lid in place must be removed When removing the lid gently discon...

Page 10: ...he DC and DC sense wires are at risk of mechanical damage in their installed location appropriately rated in line fusing is highly recommended due to the potential fault currents available from the co...

Page 11: ...while the device is powered down Alarm Indication Relay The EarthGuard features a dry contact signal relay for use with the CoolMax SRX and other external devices such as the Victron Venus GX in order...

Page 12: ...er present After several seconds the All Clear green LED should start blinking if the fault is no longer detected Simulating a Fault If you would like to test the EG 300 has been correctly installed t...

Page 13: ...v 1 1 21st July 2020 13 AER013 REV 1 1 Note The EarthGuard documentation is being improved regularly If the relevant situation is not documented please contact AERL at either support aerl com au or on...

Page 14: ...USER MANUAL EarthGuard EG 300 Australian Energy Research Labs AER013 Rev 1 1 21st July 2020 14 AER013 REV 1 1 Page intentionally left blank...

Page 15: ...USER MANUAL EarthGuard EG 300 Australian Energy Research Labs AER013 Rev 1 1 21st July 2020 15 AER013 REV 1 1 Page intentionally left blank...

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