background image

USER MANUAL 

EarthGuard – EG-300 

Australian Energy Research Labs 

AER013 – Rev 1.1 

21st July 2020

 

AER013 REV 1.1 

 

 
 
 
 
 
 
 

 

 

Installation Standards 

 
All installations must comply with national and local electrical standards and codes of practice. AERL 
always recommends professional installation. 
 
The EarthGuard EG-300 can be used to fulfil the earth fault/leakage detection requirements of AS/NZS 
5033:2014 and 5139:2019 for unearthed PV and Battery installations. 
 
Please refer to the 

Detection Requirements

 section below to determine the configuration that is required 

for your application. 
 

Detection Requirements 

 

If the PV Array 

is not Galvanically Isolated 

from the battery bank (AERL and Victron regulators are not 

isolated as they are Common Positive and Common Negative designs respectively), the battery bank’s 
potential Earth Fault Voltage is considered to be that of the connected PV Array and thus requires earth 
fault/leakage detection on both the Battery and PV Array 

if the array exceeds 60Vdc.   

 

That said, because the

 AERL

 and 

Victron

 regulators are not galvanically isolated, only a 

single

 

EarthGuard is required to cover both the array and battery bank due to the common (positive & negative) 
electrical connections and the sensitivity of the EarthGuard device. 
 
If the PCE 

is Galvanically Isolated, 

and the battery bank is 

below DVC-C, 

earth fault/leakage detection is 

only required on the PV Array (provided it is above 60Vdc). 
 

Mounting the Device 

 

The EarthGuard should be fixed to a vertical surface using the mounting holes in the chassis flanges.  
 
If the device is being used with an AERL CoolMax SRX Solar Charge Controller, the top plate can be 
removed from the EarthGuard and the device can be mounted seamlessly against the base of the 
CoolMax.  
 
Seamless EarthGuard mounting requires that the CoolMax solar charge controller is installed using the 
reverse cable entry ports, and the base cable glands have been removed from the controller prior to 
installation of the EarthGuard device. 
 
 

 

Installation 

 

IMPORTANT 

The EarthGuard must be installed in a clean, dry location away from direct sunlight and moisture. 

Summary of Contents for EarthGuard EG-300

Page 1: ...EarthGuard Earth Leakage Detection Installation Operation Manual Models EG 300...

Page 2: ...Solar Micro Hydro Micro Wind and Cathodic Protection applications Contact Information Address Unit 15 1015 Nudgee Rd Banyo QLD 4078 Australia Phone 61 07 3129 0330 Email sales aerl com au Website http...

Page 3: ...t Description 7 Firmware 7 Supported System Components 7 Installation 8 Installation Standards 8 Detection Requirements 8 Mounting the Device 8 Wiring Information 9 Wire and Disconnect Sizing 9 EarthG...

Page 4: ...ual be read before beginning installation Only qualified electricians and technicians should install the EarthGuard This manual is intended for all installation technicians and the system owner Do not...

Page 5: ...quired to disconnect or reinstall faulty parts AERL will pay the cost of freight to return the repaired charge controller to the customer within Australia or New Zealand only The method of freight wil...

Page 6: ...Side EG 300 Input Power 12V Input 10 14 Vdc 12V Nominal Max Power Consumption 12V Input 120mA Input Power 5V Input USB C 4 5 5 5 Vdc 5V Nominal Max Power Consumption 5V Input 290mA Alarm Indication R...

Page 7: ...r range EarthGuard can be utilized in an integrated arrangement or as a standalone device for use with approved third party controllers power conversion equipment and battery systems Firmware This ins...

Page 8: ...and PV Array if the array exceeds 60Vdc That said because the AERL and Victron regulators are not galvanically isolated only a single EarthGuard is required to cover both the array and battery bank d...

Page 9: ...orque all terminal connections to 0 6 Nm 5 in lb To install cabling and configure the device the 4 x M4 CSK Phillips Screws holding the lid in place must be removed When removing the lid gently discon...

Page 10: ...he DC and DC sense wires are at risk of mechanical damage in their installed location appropriately rated in line fusing is highly recommended due to the potential fault currents available from the co...

Page 11: ...while the device is powered down Alarm Indication Relay The EarthGuard features a dry contact signal relay for use with the CoolMax SRX and other external devices such as the Victron Venus GX in order...

Page 12: ...er present After several seconds the All Clear green LED should start blinking if the fault is no longer detected Simulating a Fault If you would like to test the EG 300 has been correctly installed t...

Page 13: ...v 1 1 21st July 2020 13 AER013 REV 1 1 Note The EarthGuard documentation is being improved regularly If the relevant situation is not documented please contact AERL at either support aerl com au or on...

Page 14: ...USER MANUAL EarthGuard EG 300 Australian Energy Research Labs AER013 Rev 1 1 21st July 2020 14 AER013 REV 1 1 Page intentionally left blank...

Page 15: ...USER MANUAL EarthGuard EG 300 Australian Energy Research Labs AER013 Rev 1 1 21st July 2020 15 AER013 REV 1 1 Page intentionally left blank...

Reviews: