Aerial Airborne Wakeboard Tower Installation Manual Download Page 10

Page: 10 / 14

GUIDE#: pwb-AIrbornE-v1-004

STEP 8 - CONTINUED...

steP 9

STEP 10

the side rails need to be mounted straight up and

down. If they are leaning in or out, this will cause a

problem with the tower when you want to fold it.

Assemble the hinge joints to

the end of the side sections.

Assemble the hinge joint

fittings onto the side rails.

m12 x 40mm

m6 x 12mm

splIt lock wAshEr

splIt lock

wAshEr

splIt lock wAshEr

2.25” towEr joInt - thrU holE

front lEG

rEAr lEG

lowEr sIDE rAIl

m6 x 12mm

splIt lock wAshEr

2.25” towEr joInt - thrEADED

m12 x 40mm

Summary of Contents for Airborne Wakeboard Tower

Page 1: ...installation guide GUIDE pwb Airborne v1 004 1 airborne WAKEBOARD tower INSTALLATION SUPPORT shown with optional accessories...

Page 2: ...ounted has a fiberglass thickness of less than inch a backing plate kit must be purchased and installed to provide adequate support Please leave the foam wrap on the tower until the installing is comp...

Page 3: ...GUIDE pwb Airborne v1 004 3 NOTE lubricate parts with a light grease before assembly EXPLODED OVERVIEW TOOLS REQUIRED...

Page 4: ...E S U R O F 8 T U N K C O L N O L Y N 0 1 M 9 6 S M E T I H T I W E S U R O F 4 T U N K C O L N O L Y N 2 1 M 0 1 6 S M E T I H T I W E S U R O F 4 R E H S A W T A L F N O L Y N 2 1 M 1 1 3 S M E T I...

Page 5: ...GUIDE pwb Airborne v1 004 5 PARTS LIST starboard Front Leg Port rear Leg starboard rear Leg Port Front Leg top section side rails...

Page 6: ...ent in the following stages of assembly Tape off all the areas that may potentially come into contact with the side rails Once the feet are connected to the side rails hold the side rail up to your bo...

Page 7: ...marker Transferring marks from the other side This step is very important After taping the second side of the boat in approximately the same areas as the first side you will need to measure the distan...

Page 8: ...ld move the wires out of the way while you drill We recommend drilling a small pilot hole which will keep the 17 32 drill bit from walk ing moving A small rat tail file can be used to ease the edge an...

Page 9: ...less than 1 4 thick a reinforcing kit is required to thicken and reinforce the deck in the mounting locations M12 X 75MM M12 X 75MM BLACK NYLON WASHER BLACK NYLON WASHER FLAT DECK MOUNT ASSEMBLY CURVE...

Page 10: ...o the end of the side sections Assemble the hinge joint fittings onto the side rails m12 x 40mm m12 x 40mm m12 x 40mm m12 x 40mm m6 x 12mm m6 x 12mm split lock washer split lock washer split lock wash...

Page 11: ...final installation width Do the same for the rear arms It is important to try to keep the top section centered on the boat during this process Note the top section can be rotated up or down to be para...

Page 12: ...ued step 13 Use a smaller bit to make a pilot hole then use your 27 64 bit After each hole is drilled insert the 4 bolts into the top section to keep it from moving Once all bolts are in place tighten...

Page 13: ...rotating fittings Once you are happy with your tower installation and all of the fittings are lined up to allow the tower to fold and function correctly it will then be important to firmly lock the ro...

Page 14: ...o exit the leg tube just above the fittings and then be passed over the fittings before entering back into the side rail tube Finally the wires will exit the side rail tube just above the mounting foo...

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Aerial Airborne Wakeboard Tower, Installation Manual

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