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AEG Thyro-E 3A-10, Operating Instructions Manual

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AEG Thyro-E 3A-10 Operating Instructions Manual Download Page 51

Emil-Siepmann-Str. 32

59581 Warstein-Belecke

Germany

Tel.: +49(0)2902 763 -520 / -290

Fax: +49(0)2902 763 -1201

www.aegpowercontrollers.com

www.aegps.com

AEG is a registered trademark used under license from AB Electrolux

Betriebsanleitung/Operating Instructions    8000022632 BAL, de/en

01

/

10

; printed in Germany, subject to change without notice

Summary of Contents for Thyro-E 3A-10

Page 1: ...Thyro E PERFECT IN FORM AND FUNCTION Operating Instructions Thyro E Lighting Controller System 3AxxxE B T Version 2 0 Last update 2009 07 BAL 8000022632 EN ...

Page 2: ...ll as on our General Sales Terms Changes made to the information of this Operations Manual especially to technical data operational instructions dimensions and weights shall remain our reserved right at all times We request that complaints regarding delivered products shall be put forward within eight days upon receipt of the products including the package notes as attached Claims made later canno...

Page 3: ...ducts availability prices as well as about technical data under the following contact numbers during regular business hours Telephone 49 0 2902 763 520 or 290 Telefax 49 0 2902 763 1201 Furthermore our service is available for you under the following address AEG Power Solutions GmbH Emil Siepmann Straße 32 D 59581 Warstein Belecke Telefon 49 0 2902 763 100 Fax 49 0 2902 763 680 Internet www aegps ...

Page 4: ...Symbols 10 3 4 Safety Instructions 12 3 4 1 Accident Prevention Regulations 12 3 4 2 General Safety Notes 12 3 4 3 Fire Protection 13 3 4 4 Qualified Personnel 14 3 4 5 Safety Conscientious Work Behaviour 14 4 Installation 15 4 1 Safety Notes 15 4 2 Scope of Delivery Assembly 15 4 2 1 Scope of Delivery 15 4 2 2 Assembly 15 4 3 Packaging Storage Transportation 16 4 3 1 Packaging 16 4 3 2 Storage 16...

Page 5: ...hts 27 6 4 Power loss efficiency 27 7 Functional Description 28 7 1 General 28 7 2 Functional Description 29 7 2 1 Description of the General Procedures 30 7 2 2 Control via Internal Timer 30 7 2 3 Control via Binary Inputs 31 7 2 4 Pulse Inhibitor 31 7 3 Messages 31 7 3 1 Messages with Bypass Contactor 32 7 3 2 Default Settings for Messages 32 7 3 3 Other Messages 32 7 3 4 Fuse Triggering 32 8 Di...

Page 6: ...e Timer 40 10 Operation 45 10 1 Regular Operation 45 10 2 Service Operation manually 46 10 3 End of Operation 46 11 Maintenance 46 11 1 Safety Notes 47 11 2 Maintenance 47 11 2 1 Systems without Integrated Timer 47 11 2 2 Systems with Integrated Timer 47 11 3 Repairs 48 12 Indexes 49 12 1 Figure Indexes 49 12 2 Tables 50 12 3 Index 50 ...

Page 7: ...ed for the central supply of several lamps The system size or the nominal current to be selected principally results from the number and power of the lamps The system mainly consists of the following components Autotransformer Power controller type Thyro A 3A 230 xxx HRLP E Timer T for timer Bypass contactor B for bypass extra not included in the scope of supply Terminals Thyro A 3A 230 16 HRLP E ...

Page 8: ...ing of the transformer tappings harmonic oscillations are not generated in the mains Thanks to this characteristic it is possible to use either compensated or uncompensated lamps Nearly all lamps even mixed ones can be used e g sodium vapour lamps NAV mercury discharge lamps HQL fluorescent tubes TL halogen lamps or simple incandescent lamps The lamps can be compensated or uncompensated cos phi 1 ...

Page 9: ...ply to lighting systems It is only allowed to be used for this purpose Any other application is an abuse of use and can endanger persons Any liabilities of the manufacturer become void upon abuse of use The operator and the user of the Unit shall solely burden the risks for abuse of use Intended use includes the observation of the Operations Manual and compliance with inspection and maintenance in...

Page 10: ...work and process procedures exactly in order to avoid damage to people or to the Unit Caution This warning note refers to a possibly endangering situation Upon non compliance minor or medium level injuries or damage may occur Warning about Electro Magnet Field Electrical devices clocks magnetic storage cards etc may malfunction or be discharged Hot Surfaces Danger of burning Prevent touching or we...

Page 11: ...ols The Unit is designed in accordance with state of art technology and accepted technical safety rules In spite of this dangers for the user or third parties and impairments to the Unit and other assets may unfold in the course of its use Poor knowledge about operations and maintenance may create damage to persons or assets Operations and maintenance within the set rule boundaries as well as comp...

Page 12: ...expert electronical technician in accordance with technical electronical regulations The user must install the Unit within a casing or switch cabinet so that no dangers exist due to touching and that those applicable standards and safety regulations are complied with For all maintenance and repair work the Unit must be completely de activated and secured against unintended re activation in accorda...

Page 13: ...ns laws and codes standards rules instructions and accident prevention rules are vocationally trained as to the functional features and operational conditions of the Unit recognize dangers and are capable of implementing measures in order to prevent dangers Regulations and definitions regarding expert personnel are contained within DIN EN 50110 1 2004 DIN EN 50110 1 2004 substitutes DIN 57105 1 an...

Page 14: ...uipment 5 Cover or establish borders towards neighbouring parts under voltage 4 2 Scope of Delivery Assembly 4 2 1 Scope of Delivery The delivery consists of the following parts for each Thyro E 1 mounting board including autotransformer power controller Thyro A 3A 230 xxx HRLP E timer bypass contactor extra only for systems with a B terminals 4 2 2 Assembly The system has to be mounted in a verti...

Page 15: ... system and is in operation afterwards It runs for approx 5 years without power supply Permissible ambient temperature 10 C to 45 C Permissible relative air humidity max 85 For longer storage durations the Units should be contained in airtight plastic skins with the use of commercially available drying agents 4 4 Requirements for Installation 4 4 1 Dimensions Weights The systems posses the followi...

Page 16: ...s also achieved via EMC facilities Y capacitor 4 7nF 4 5 3 Electric Terminals The system has to be connected to the mains supply in accordance with the connection diagrams and the corresponding load lamps The following connections are necessary Power supply system 230V to terminal X10 Connection of the lamp 230V to terminal X20 Optional own power supply of the timer 230V to terminal X10 The system...

Page 17: ... Input permanent L1 phase from the mains for the timer Figure 4 Terminal block The following Figure 5 shows the connection of a Thyro E system with integrated timer In this case the control inputs do not have to be connected If a permanent supply of 230V is available in the connection range it can be used for the power supply of the timer If not the connection diagram Figure 6 should be used If th...

Page 18: ...er Manager Installation 8000022632 BAL EN Version 1 7 2009 Page 19 of 19 4 5 4 Connection Diagrams Figure 5 Connection Diagram of the Thyro E extra supply of the timer Figure 6 Connection Diagram of the Thyro E System 3A xxx E T ...

Page 19: ...r control by external contacts Figure 8 Connection Diagram of the Thyro E without timer control by external outputs Three phase systems can be interconnected from three individual Thyro E systems In this case only one of the three systems has to be equipped with a timer Such a three phase system would consequently consist of one Thyro E System 3A xxx E T and two Thyro E System 3A xxx E Besides the...

Page 20: ...Operations Manual Thyro Power Manager Installation 8000022632 BAL EN Version 1 7 2009 Page 21 of 21 Figure 9 Connection Diagram of a Three Phase Thyro E System ...

Page 21: ... lamps with colour temperature change 185V approx 40 Halogen metal vapour lamps without colour temperature change 205V approx 35 Blended lamps 190V approx 30 Table 3 Lamp Type Minimum Voltage and Energy Conservation It is not recommended to use fluorescent lamps with electronic ballast as no further energy conservation is possible with this technology The indicated voltage values can only be achie...

Page 22: ...ype of lamp used a higher transformer tapping has to be chosen Please secure that only personnel who are accordingly assigned for work on the Unit are deployed Third parties shall be held away from the Unit and also be pointed to the possible dangers Work performed to the Unit may only be performed by an expert electronical technician or by vocationally trained persons under the management and pee...

Page 23: ...cuit equipment 5 Cover or establish borders towards neighbouring parts under voltage 5 2 Electric Terminals For dis assembly perform the following steps 1 Separate the system from the voltage supply 230V 2 Separate the system from the load lamps 3 Optionally separate other connections e g automation system Electrical connections are thus dis assembled 5 3 Separation Now the system can be completel...

Page 24: ...e The identification letters T and or B are added depending on the type 6 2 Technical Data Type Thyro E System 3A xxx E BT Systems for a reduction of the output voltage energy consumption for lighting systems Technical Data System nominal current max start up voltage nominal power Thyro E System 3A 10 E 10A 16A 2300W Thyro E System 3A 16 E 16A 30A 3600W Thyro E System 3A 30 E 30A 45A 6900W Thyro E...

Page 25: ...ensated or uncompensated lamps cos phi 1 0 1 e g sodium vapour lamps NAV mercury vapour lamps HQL fluorescent tubes TL halogen lamps or simple incandescent lamps Monitoring systems Undervoltage Overvoltage Temperature of the unit Mains frequency Lamp current Times in the power controller Warm up time after reset Unit on Warm up time after control signal Waiting time under overvoltage default 5min ...

Page 26: ...troller and the timer Table 5 Technical Data 6 3 Dimensions and Weights The systems posses the following dimensions and weights System Width Height Depth Weight Thyro E System 3A 10 E 335 mm 290 mm 140 mm 9 9 kg Thyro E System 3A 16 E 335 mm 290 mm 155 mm 13 kg Thyro E System 3A 30 E 400 mm 380 mm 190 mm 23 kg Thyro E System 3A 45 E 400 mm 380 mm 210 mm 32 6 kg Table 6 Dimensions and weights 6 4 P...

Page 27: ...the user via the binary inputs A timer with which the reduction times can be set is installed in systems marked with the letter T Timer The system is simply installed centrally between the mains supply and the lamps The connection of the supply voltage remains unchanged e g controlled by a light intensity detector i e the system is only switched on if lighting becomes necessary and is also switche...

Page 28: ...V see chapter 8 1 2 on page 33 it is immediately switched to the next lower stage thereby counteracting a reduction of life 7 2 Functional Description The full supply voltage is switched through to the lamps for an adjustable time after connecting the system This step is necessary to guarantee a normal warming up of the lamps After expiration of this time it is automatically switched to the stage ...

Page 29: ...connecting the voltage supply The full mains voltage is switched through to the connected lamps for 5 min default setting see chapter 8 1 2 on page 33 The system switches to the stage selected by the user via the binary inputs afterwards A time controlled operation follows The system is switched off in the morning 7 2 2 Control via Internal Timer The timer in systems with integrated timer identifi...

Page 30: ...g Stages The advantage of the negative logic is that the highest stage is automatically adjusted if the control line loosens e g due to an error while it would result in a disconnection of the lighting system with a positive logic Standard setting is the positive logic 7 2 4 Pulse Inhibitor It is possible to use the pulse inhibitor bridge X2 1 X2 2 at the power controller Thyro A 3A 230 xxx HRLP t...

Page 31: ...ster Slave 7 3 3 Other Messages It is possible to display other messages at the relay by means of the PC programme Thyro Tool E Overvoltage in the mains Pulse inhibitor enables Undervoltage limit reached Overvoltage limit reached Furthermore it can be adjusted whether the relay will work in the closed current principle relay is released with the message standard or in the load current principle re...

Page 32: ...AN1 without with closed S1 4 Bypass switch without with open S1 3 Start after input signal without with closed S1 2 Start after power on without with open S1 1 Thyro Tool Modus without with closed Table 9 Switch S1 at the Power Controller 8 1 2 Potentiometer Poti Function Range Standard R201 ON TIME 0 10min 5min R202 U Min Limitation 230V 0V 180V R203 U Max Limitation 230V 460V 250V R204 Amplifyin...

Page 33: ...1 3 Analogue Output The power controller installed in the system is provided with an analogue output X2 9 X2 5 by means of which different measured values such as current voltage or power can be output The output level can be set by the switches S1 9 S1 10 It is possible to select the output size using the PC programme Thyro Tool Family the default setting is the lamp voltage 10V 20mA correspond t...

Page 34: ...the analogue output Fast Fast Off Frequency error Slow Off Off Temperature error Off Slow Off Minimum current deceed Off On Off Parameter is faulty Fast Fast Off Mains undervoltage On On On Pulse inhibitor enabled On Off Off no communication with the Slave s Off Off Slow Fast Fast Table 13 LEDs Extended Messages Meaning Off LED is OFF continuously On LED is ON continuously Slow LED blinks slowly 1...

Page 35: ...ystems marked with the letter T timer are equipped with a digital timer to control the reduction times It is a DATA LOG 2 from suevia Figure 15 Timer DATA LOG 2 Four buttons to set the timer are located next to the display behind a cover Figure 16 Timer Operating Elements The programming of the timer is described in chapter 9 3 on page 40 ...

Page 36: ...cted against restart to install the PC interface RS232 All relevant safety regulations have to be observed Remove the connector X22 at the Master plug in the interface with the Thyro A side plug in the connection from the Slave into the interface Work performed on electrical equipment of the machine may only be carried out by an electronic expert or by trained persons under the management and supe...

Page 37: ...he basic functions of the Thyro Tool Family the latter has to be installed at least Afterwards it is possible to install the Thyro Tool E The Thyro Tool E symbol is now displayed on the surface The programme is started by double click as usual The following screen is displayed Figure 18 Thyro Tool E Main Screen Data transfer can be started with start after having selected the interface COM and act...

Page 38: ...d A value is changed by changing first the value in the corresponding box and transferring it afterwards to the power controller by write If the values are to be saved permanently save has to be actuated otherwise they are reset to the previous value when disconnecting the Unit Figure 19 Thyro Tool E Settings The settings for the relay can be reached in the main screen via the button Relay Alarm A...

Page 39: ...missioned after proper installation In case of systems marked with the letter T i e with integrated timer the times should be checked or set first This control is possible when the system is switched off The system and thus the lighting system can be switched on again and the settings at the power controller can be optimised 9 3 Setting of the Timer The timer has two independent channels or contac...

Page 40: ... times described in chapter 7 2 2 page 30 Time Contact C2 21 2 Contact C1 20 1 10 00 p m closed open 11 00 p m open closed 5 00 a m closed open 6 00 a m closed closed Table 17 Timer Default Procedure An excel table Help Data Log 2 xls was generated for a simple programming of the timer as support to make the procedure even easier to carry out Table 18 Support Table for Timer The times are entered ...

Page 41: ... figures show the programming procedure for PROG 1 The table structure permits an implementation of the steps from the left to the right for each programme Programming starts when the OK button is actuated 3x Figure 21 Timer Start and 1x OK Figure 22 Timer two and three times OK Start Button OK Button OK Button OK ...

Page 42: ...ting of C1and C2 If OK is pressed once more C1 can now be set by the buttons up and down in this example set to OFF If OK is pressed once more C2 can now be set by the buttons up and down in this example set to ON The setting of the weekday follows which can be confirmed normally 7x with OK Until Sunday continue with OK ...

Page 43: ...ure 24 Timer Selection of the Weekday Figure 25 Timer Setting of Hour and Minute The hour is now set It can be selected with the buttons up or down With OK follows the setting of the minute If OK is pressed once more PROG 1 is completed and PROG 2 reached You enter the start menu by actuating C two times ...

Page 44: ...t to ON at that time If this is not the case manual setting should take place The current state of switching is shown in the display between date and time in relatively small letters Figure 27 Timer Current State of Switching of C1 and C2 10 Operation High Voltage Danger Activate the Unit only if it is secured that all necessary measures for protection against electric shock are implemented 10 1 R...

Page 45: ...between stage 1 and 2 it is possible to switch using 0 if contacts are changed within 5s 10 3 End of Operation The end of operations is achieved by de activation of the mains voltage For systems with timer the latter continues operation either via its own supply or via an installed battery 11 Maintenance Maintenance measures are normally not necessary for the system However attention should be pai...

Page 46: ...ge the capacitors 11 2 Maintenance Attention Carry out a functional test after completion of the maintenance work 11 2 1 Systems without Integrated Timer Maintenance is not necessary 11 2 2 Systems with Integrated Timer A timer is installed in systems marked with the letter T The timer should be checked occasionally It is recommended to check time once a year and correct it if necessary deviation ...

Page 47: ... power supply as shown in Figure 5 on page 19 the battery is only activated during a power failure However this cannot be calculated As a self discharge time of approx 10 years is expected for a lithium battery it is recommended in this case to exchange the timer and consequently the battery after 9 years at the latest 11 3 Repairs Only expert personnel of the company AEG Power Solutions may perfo...

Page 48: ...gram of a Three Phase Thyro E System 21 Figure 10 Transformer Tappings and Switching Stages 23 Figure 11 Type plate 25 Figure 12 Basic Circuit Diagram of the Thyro E 28 Figure 13 Connection and Reduction of a Car Park Lighting with HQL Lamps 29 Figure 14 Time Lapse with Preset Times 30 Figure 15 Timer DATA LOG 2 36 Figure 16 Timer Operating Elements 36 Figure 17 PC Connection 37 Figure 18 Thyro To...

Page 49: ...entiometers and the Power Controller 34 Table 12 LEDs Messages 34 Table 13 LEDs Extended Messages 35 Table 14 LEDs Meaning 35 Table 15 Timer Contact Assignment 40 Table 16 Timer Switching Stages 41 Table 17 Timer Default Procedure 41 Table 18 Support Table for Timer 41 12 3 Index A Accident Prevention 5 Safety Rules 12 Assembly 15 C Commissioning 40 Control Procedures 30 31 Copyright 4 D Directori...

Page 50: ...45 P Packaging 16 Power Supply Electronic System Contactors and Relays 32 Pulse Inhibitor 31 R Repairs 48 S Safety Accident Prevention 12 Instructions 12 Safety Notes Commissioning 40 Fire Protection 13 General 12 Installation 15 Maintenance 47 Qualified Personnel 14 Safety Conscientious Work Behaviour 14 Shut Down Dis Assembly 24 Scope of Delivery 15 Service 4 Shut Down Dis Assembly 24 Storage 16...

Page 51: ...2 763 520 290 Fax 49 0 2902 763 1201 www aegpowercontrollers com www aegps com AEG is a registered trademark used under license from AB Electrolux Betriebsanleitung Operating Instructions 8000022632 BAL de en 01 10 printed in Germany subject to change without notice ...

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