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Advantech ADAM-5240, User Manual

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ADAM-5240 User Manual

ii

Copyright

This documentation and the software included with this product are 
copyrighted 2007 by Advantech Co., Ltd. All rights are reserved. 
Advantech Co., Ltd. reserves the right to make improvements in the 
products described in this manual at any time without notice.
No part of this manual may be reproduced, copied, translated or 
transmitted in any form or by any means without the prior written 
permission of Advantech Co., Ltd. Information provided in this manual is 
intended to be accurate and reliable. However, Advantech Co., Ltd. 
assumes no responsibility for its use, nor for any infringements of the 
rights of third parties which may result from its use.

CE notification

The ADAM-5240, developed by ADVANTECH CO., LTD., has passed 
the CE test for environmental specifications when shielded cables are 
used for external wiring.  We recommend the use of shielded cables.  This 
kind of cable is available from Advantech.  Please contact your local sup-
plier for ordering information. 

Printed in Taiwan       September 2008

Summary of Contents for ADAM-5240

Page 1: ...ADAM 5240 4 axis Stepping Pulse type Servo Motor Control Module User Manual...

Page 2: ...itten permission of Advantech Co Ltd Information provided in this manual is intended to be accurate and reliable However Advantech Co Ltd assumes no responsibility for its use nor for any infringement...

Page 3: ...lacement materials service time and freight Please consult your dealer for more details If you think you have a defective product follow these steps 1 Collect all the information about the problem enc...

Page 4: ...mplete description of the problem The exact wording of any error messages Packing List Before setting up the system check that the items listed below are included and in good condition If any item doe...

Page 5: ...6 Deceleration Instantaneous Stop Switch Input 17 Figure 2 8 Deceleration Instantaneous Stop Input 17 2 7 General Purposed Input for Servo Drives 18 Figure 2 9 Input Signal for Servo Motor 18 2 8 Enco...

Page 6: ...e 2 26 Instantaneous Stop Instruction 30 2 15 6 Deceleration Stop Timing 30 Figure 2 27 External Deceleration Stop Signal 30 Figure 2 28 Deceleration Stop Instruction 30 2 16 TTL Level Position Compar...

Page 7: ...2 CHAPTER 1 Introduction This chapter introduces ADAM 5240 and lists features and specifications...

Page 8: ...ovides users with the most requested motor control func tions as seen below Independent 4 axis motion control Support hand wheel and jog function 2 3 axis linear interpolation function 2 axis circular...

Page 9: ...tion counter counts the axis pulse output number and the real position counter is recorded with the feedback pulse from the outside encoder or linear scale Speed Control The speed range of the pulse o...

Page 10: ...real position counter The comparison result can be read from the sta tus registers The comparison result can be notified by an interrupt signal These registers can be also functioned as software limi...

Page 11: ...trol Packaging and assembly equipment Machine control with up to 4 axes Semiconductor pick and place and testing equipment Other stepping pulse type servo motor applications 1 3 Accessories Advantech...

Page 12: ...ADAM 5240 User Manual 6...

Page 13: ...2 CHAPTER 2 Signal Connections This chapter provides useful informa tion about how to connect input and output signals to the ADAM 5240 via the I O connector...

Page 14: ...tor that enables you to connect to accessories with the PCL 10251 shielded cable Figure 3 1 shows the pin assignments for the 100 pin I O connector on the ADAM 5240 and Table 3 1 shows its I O connect...

Page 15: ...9 Chapter2 2 2 Pin Assignments Figure 2 1 I O Connector Pin Assignments...

Page 16: ...X axis XALARM Input Servo Error at X axis XECAP Input Encoder Phase A at X axis XECAN Input Encoder Phase A at X axis XECBP Input Encoder Phase B at X axis XECBN Input Encoder Phase B at X axis XIN0P...

Page 17: ...ut Output pulse CCW DIR of Y axis YP N GND Output Output pulse CCW DIR of Y axis VEX Input External Power DC12 24V ZLMT Input Direction Limit at Z axis ZLMT Input Direction Limit at Z axis ZIN1 Input...

Page 18: ...4 GND Output Common Output at Z axis CMP ZOUT5 GND Output Common Output at Z axis CMP ZOUT6 GND Output Common Output at Z axis Server on ZOUT7 GND Output Common Output at Z axis Reset ZP P GND Output...

Page 19: ...can change the output mode into Pulse Direction mode by writing specified command system register Figure 2 2 Output Signal Loop for Drive Pulses From the circuit shown above Figure 3 3 the default out...

Page 20: ...al 14 The following figure 3 4 and 3 5 show the examples of input circuitry connection for both photo coupler and motor driver respectively Figure 2 3 Photo Coupler Input Interface Figure 2 4 Line Dri...

Page 21: ...ur output during driving 2 5 Over Traveling Limit Switch Input Note When the axis axes is are about to stop in the decelera tion stage the axis axes will not stop totally but keep moving at a very low...

Page 22: ...level This enables the over trav eling function if the desired level of nLMTP is set to low Figure 2 6 Movement Limit Input Signals The response time of this circuit should take about 0 2 0 4 msec be...

Page 23: ...witch is on and xIN3 is low Furthermore these input signals can be used as general purposed input because user can get the level by reading the input register status RR4 RR5 Figure 2 8 Deceleration In...

Page 24: ...abnormal condition they active this signal to note ADAM 5240 to stop output pulses When enable the nALARM function of ADAM 5240 the D14 bit of RR2 will set to 1 after nALARM active If ADAM 5240 is dri...

Page 25: ...ble after setting the input pule mode nIN0P N is used for encoder phase Z signal feedback and also can be used as general purposed input or instantaneous stop input Figure 2 10 Circuit Diagram of Enco...

Page 26: ...xample of the connection for encoder with differential output linear driver Figure 2 11 Differential output Line Driver The following figure is an example of connection for the encoder with open colle...

Page 27: ...mode it is corresponding to the Fixed Pulse Output Mode These functions are progressed without CPU involved on host PC When the input signal is enabled during fixed pulse drive the pulse specified wi...

Page 28: ...cuitry should take about 0 25 msec because of the delay of photo coupled and RC filter 2 11 External Power Input VEX External power is necessary for all input signals of each axis Please apply DC12 24...

Page 29: ...the inter rupt structure of the ADAM 5240 We suggest users who want to pro gram their own interrupt service routine ISR should follow the procedures Step 1 When interrupt occurs Hardware Step 2 Progr...

Page 30: ...UPK step drive manufactured by ORIENTAL company Note JP1 8 of ADAM 5240 are set to 5V output side 5V output for output terminals XP P and XP P Setting JP1 8 as single ended output will output 5V of A...

Page 31: ...differential pulse output of ADAM 5240 is connected to CW CCW input of UPK drive XOUT4 can control UPK drive to hold by setting D8 of WR3 TIMING and Over HEAT signals can be read back by reading RR4 5...

Page 32: ...e of ADAM 5240 connected to MINAS X series AC servo motor drive Figure 2 19 MINAS X Series AC Servo Motor Drive Note The servo drive must be set in pulse control drive mode and the type of pulse input...

Page 33: ...d pair wires as the analog input cable This type of cable has its signal wires twisted together and shielded with a metal mesh The metal mesh should only be connected to one point at the signal source...

Page 34: ...ol will be determined after 250 nsec from power on reset User can access ADAM 5240 only after 500 nsec from power on reset 2 15 2 Individual Axis Driving Figure 2 21 Individual Axis Driving The maximu...

Page 35: ...gnal nP P is valid in 125 nsec of high level pulse signal 2 15 4 Input Pulse Timing Quadrature Pulse of Encoder Input Figure 2 23 Quadrature Pulse of Encoder Input The minimum difference time between...

Page 36: ...on When the Stop instruction is issued during driving at most one pulse will be output and then stopped 2 15 6 Deceleration Stop Timing External Deceleration Stop Signal Figure 2 27 External Decelerat...

Page 37: ...ingwithJP10 youcanchoosetheXOUT4pinasoriginaldesignas ADAM 5240 or TTL level output While the JP10 is in CMP position the output of XOUT4 is XOUT4 XOUT5 With this special design you can get the compar...

Page 38: ...ADAM 5240 User Manual 32...

Page 39: ...2 APPENDIX A Specifications...

Page 40: ...ADAM 5240 8 388 608 8 388 607 ADAM 5240 2 147 483 648 2 147 483 648 Precision 0 1 Single Axis Movement Change of Acceler ation for S Curve 954 31 25 x 109 PPS sec Acceleration Deceleration 125 500 x 1...

Page 41: ...Fre quency 4 kHz Input Voltage Low 3 V DC max High 10 V DC min 50 V DC max Input Current 10 V DC 1 70 mA typical 12 V DC 2 10 mA typical 24 V DC 4 40 mA typical 48 V DC 9 00 mA typical 50 V DC 9 40 mA...

Page 42: ...ounts per Encoder Cycle x1 x2 x4 A B phase only Max Input Frequency 1 MHz Input Voltage Low 2 V DC max High Min 5V DC Max 30 V DC Protection 2 500 V DC Isolation Protection Input Signal nEXOP nEXPO Ma...

Page 43: ...rpolation Interrupt Condition All conditions could be enabled disabled indi vidually Position Counter COMP Position Counter COMP Position Counter COMP Position Counter COMP Constant speed begins or en...

Page 44: ...ADAM 5240 User Manual 38...

Page 45: ...2 APPENDIX B Block Diagram...

Page 46: ...o coupler XECA XECB XINPO Photo coupler RC filter XEXOP XEXOP Y Axis Interface Identical to the Input Output interface of X AXIS Z Axis Interface Identical to the Input Output interface of X AXIS U Ax...

Page 47: ...2 APPENDIX C Cable Pin Assignments...

Page 48: ...ADAM 5240 User Manual 42 Appendix C Cable Pin Assignments...

Page 49: ...2 APPENDIX D Wiring with Third Party Motor Drivers...

Page 50: ...ADAM 5240 User Manual 44 Appendix D Wiring with Third Party Motor Drivers Figure D 1 Mitsubishi MR J2S Series Motor Driver...

Page 51: ...45 ChapterD Figure D 2 Oriental LIMO EZMC Motor Driver...

Page 52: ...ADAM 5240 User Manual 46 Figure D 3 Panasonic MINAS A Series Motor Driver...

Page 53: ...47 ChapterD Figure D 4 Yaskawa SGDM Series Motor Driver...

Page 54: ...ADAM 5240 User Manual 48...

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