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1

Manual

Model GF 

Digital Glycol 

Feeder

Installation

Maintenance

Repair

Manual

Advantage Controls

P.O. Box 1472

Muskogee, OK 74402

Phone: 800-743-7431

Fax: 888-686-6212

www.advantagecontrols.com

6/2016

Summary of Contents for GF

Page 1: ...1 Manual Model GF Digital Glycol Feeder Installation Maintenance Repair Manual Advantage Controls P O Box 1472 Muskogee OK 74402 Phone 800 743 7431 Fax 888 686 6212 www advantagecontrols com 6 2016 ...

Page 2: ...ge Controls micro processor base controller reads a solid state pressure transducer displays system pressure and uses a 16 character keyboard for the entry of control parameters The micro processor has built in real time clock and EEPROM back up for all user settings in case of power interruptions Setting for all functions are made using the keyboard readings are displayed on a back lit 16 charact...

Page 3: ... 100 PSI max 180 F max 3 Carbon steel loop 100 PSI max CONTROL SELECTION A Digital controller w 0 100 PSI pressure transducer for 30 gal sizes D Pressure transducer level wand and pump starter relay for use with separately ordered MegaTron or XS with 4 20mA input ability F Digital controller for dual loops with two sensors OPTIONS 1 240V 2 4 20mA output of pressure on digital controller 3 Solenoid...

Page 4: ...hile making any connections If power is supplied to the unit line voltage will be present on the relay cards 3 Low voltage signal wires transducer level alarm etc should never be run in conduit with high voltage wires Mounting Instructions Select a mounting location that provides the operator easy access to the unit and a clear view of the controller The location should be convenient to grounded e...

Page 5: ...de edge Note This is for mounting holes only Controller will extend beyond this depth GLYCOL STAND FOOT PRINT C D A B C D E 30 gal 113 5L 23 60 3 cm 51 129 5 cm 27 69 8 cm 25 64 7 cm 30 77 4 cm 55 gal 208 1L 27 69 8 cm 65 165 1 cm 27 69 8 cm 25 64 7 cm 32 81 2 cm 100 gal 378 5L 31 79 3 cm 66 167 6 cm 37 93 9 cm 35 88 9 cm 38 96 5 cm ...

Page 6: ... value may vary do to connection to Hydronic systems placement 6 Before applying power to the controller remove fuse from lower relay enclosure There will be two 2 fuses on dual pump system Reasoning behind this is factory settings may not agree with your system and this gives time for you to set your parameters before applying power to the pump or pumps 7 Apply power to your system Plug it in 8 O...

Page 7: ...lar so when all items in a menu have been displayed the display will return to the originally displayed item ENTER key Used to access a menu and to log a changed value into the program CLEAR key Used to clear numerical values from items being changed in the SET UP mode DECIMAL key Used at certain places to change a function or displayed items For example when temperature is being displayed pressin...

Page 8: ... press the ENTER key Once you have entered a SET UP sub menu you will be able to step through that menu s options with the down arrow key Relays may be forced on while in the SET UP mode Press the desired relay test key to force it on Press it a second time to turn it off Once the unit returns to the RUN mode relays will activate automatically Description of SET UP Menu Screens The SET UP menu is ...

Page 9: ...closed loop A dual system controller will display P1 XX psi and P2 XX psi with P1 representing closed loop system 1 pressure and P2 representing closed loop system 2 pressure Press the Setup Run key and the display will read CALIBRATION press CLEAR The display will read calibration followed by the current system pressure To change this reading press ENTER and key in the correct psi reading note yo...

Page 10: ...rrow the display will read RELIEF TRIP XX psi If this is set to something other than 000 the unit will activate a second relay within the controller when the relief trip point is exceeded over pressure To set press CLEAR then use the number keys to key in the desired trip point value Press ENTER to accept the new value RELIEF TRIPS 55 psi for High Pressure 30 psi for Low Pressure Press the down ar...

Page 11: ... cycle through day options To set day Return to CLOCK SET screen CLOCK SET This menu is for adjusting the time date and day of the week After entering a new value hit the ENTER key to accept the value and advance The clock time is based on a 24 hour clock So a time of 1 00 pm would be shown as 13 00 NOTES If unit doesn t have a biocide timer there will not be a SET DAY selection ENTER CLEAR ENTER ...

Page 12: ...be present NOTE Do not use this menu to make calibration adjustments Use the Calibration screen Some features disabled and does not apply on this model PASSWORD If a value of 0000 is entered a password is not required If a password is entered it must be used to operate the controller If the first digit is zero relays may be activated without a password ZERO IN CAUTION This this function is used on...

Page 13: ... pixels are lit TEST KEYPAD Press ENTER then press each individual key to test its function NOTE Pressing the SET UP RUN key returns display to the main menu Pressing ENTER again returns to TEST KEYPAD RESET CALIBRATE CAUTION Pressing ENTER Button here will reset calibration data to factory defaults You will need to reset or verify all setting after doing this MAX PSI XXX This allows you to set th...

Page 14: ...wands can be used simultaneously LEVEL PUMP Each level wand in the Enabled state can be used to control the high voltage relay output s of the controller When the No Pump option is selected by pressing ENTER on the keypad the high voltage relay output s will deactivate upon the level wand being triggered When the Pump OK option is selected by pressing ENTER on the keypad the high voltage relay out...

Page 15: ...roller for selection A DALL GF V 6 Isolation valve BV 3 4 for PVC GV 3 4 for copper 7 Back check CKV 3 4PP for PVC CKV 3 4B for copper 8 Pressure gauge AGF PG 9 Pressure transducer AGF PTD 10 Suction shut off and strainer assembly AGF SUCTION 11 Pump 991F41 for selection 1 992MJ07 for selection 2 1 2 3 4 5 6 7 8 11 10 6 9 Note This list covers most of our popular models For models not covered cons...

Page 16: ...readed NPT Design Wats No 530 is spring operated bronze relief valve designed to be used as protection against excessive pressure of water oil or air This device is designed for emergency safety relief and shall not be used as an operation control Buna N disc on machined body seat Application Ideally suited as a by pass thermal expansion relief valve There are a wide variety of applications where ...

Page 17: ...17 19 Parts List ...

Page 18: ...ure Sensor Relay Ribbon Cable Power Screen Contrast Low Level Wand 2 dual unit model Pressure Sensor 2 dual unit model Red Black Red Black Black Red Black Red Pump 1 POWER SUPPLY Relay Power Card REV D Green 12 White 5 Red 12 Black Gnd FUSE FUSE FUSE FUSE FUSE 1 2 4 N O N C NET GRD N O N C NET GRD N O N C NET GRD N O N C NET GRD N O N C NET GRD H N G POWER INPUT Ribbon Cable 1 2 9 10 Solenoid on s...

Page 19: ... six head screw a half turn 2 Replace blown fuse and energize pump 3 If this corrects issue de energize pump tighten six screw proceed with Star Up 4 If this doesn t solve issue the pump head should be removed and inspected for particles Because of tolerance in the gears it doesn t take a big particle to freeze the motor 5 Before removing the head be sure to close the suction line valve 6 It is no...

Page 20: ... valve or loosening union 3 With pressure at zero press ENTER 4 Controller will than display CALIBRATE 5 Open Isolation Valve to reestablish pressure to Sensor 6 Press enter and key in correct pressure 7 Press enter key and the correct value should display after brief moment Maintenance Maintenance and care will depend upon the usage and environment in which the system is subjected to The followin...

Page 21: ...ssed or implied No agent of ours is authorized to provide any warranty other than the above 30 Day Billing Memo Policy Advantage Controls maintains a unique factory exchange program to ensure uninterrupted service with minimum downtime If your unit malfunctions call 1 800 743 7431 and provide our technician with Model and Serial Number information If we are unable to diagnose and solve your proble...

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Page 24: ...ment needs Cooling Tower Controllers Boiler Blow Down Controllers Blow Down Valve Packages Solenoid Valves Water Meters Chemical Metering Pumps Corrosion Coupon Racks Chemical Solution Tanks Solid Feed Systems Feed Timers Filter Equipment Glycol Feed Systems Pre Fabricated Systems Get the Advantage 5 4 3 2 1 ENTER HELP 5 4 3 CHANGE RUN SET UP 0 9 8 2 1 7 6 HOME BACK ...

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