Advanced Greig Laminators AGL64R Operator'S Manual Download Page 1

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OPERATORS MANUAL

FOR

AGL64R

801 Burton Blvd. DeForest WI 53532

Ph: 608-846-7016 Fax: 608-846-1024

E-mail: [email protected]

Summary of Contents for AGL64R

Page 1: ...OPERATORS MANUAL FOR AGL64R 801 Burton Blvd DeForest WI 53532 Ph 608 846 7016 Fax 608 846 1024 E mail info aglaminators com...

Page 2: ...1 Right Front Control Panel Figure 1 4 2 Left Front Control Panel Figure 2 4 3 Right Rear Control Panel Figure 3 4 3 Reset Panel Figure 4 4 4 Temperature Controls 4 4 Laminator Setup 4 5 Loading and P...

Page 3: ...us the working pressures against them without deflecting The covering is ground straight and concentric to the bearing journals to insure a constant uniform opening at the laminating nip between the t...

Page 4: ...the casters With 3 4 people to guide the machine roll the machine into the final position The laminator is a large heavy piece of equipment Do not attempt to move the machine with one person Injury is...

Page 5: ...ng lug Advanced Grieg Laminators Inc will not be responsible for damage caused by incorrect electrical installation Pneumatic Connection Refer to the Pneumatic Requirements under Specifications for th...

Page 6: ...meter core Lower Front Station 10 Diameter x 60 long x 3 Diameter core Thermal 10 Diameter x 61 long x 3 Diameter core Pressure Sensitive Upper Rear Station 10 Diameter x 60 long x 3 Diameter core The...

Page 7: ...orrect operational procedures Operator Safety Your laminator is designed to protect the operator from injury when used properly Do not operate the machine without all guards and protection devices in...

Page 8: ...s will prevent the roll from coming together and forming a flat spot Permanent damage can be caused to the rolls if this warning is not heeded 6 Fwd Rev This button is a lighted button that will deter...

Page 9: ...he pressure on the nip rolls The gauge indicates air pressure which allows for repeatable results Drive Motor Controls RUN button switches the laminator from jog mode to run mode Speed Pot sets the la...

Page 10: ...that temperature during the process Lower Roll Heat Control Two position switch turns heater for upper roll on and off The temperature controller allows the operator to set a desired temperature for...

Page 11: ...clutch The gauge indicates air pressure which allows for repeatable results Drive Motor Controls RUN button switches the laminator from jog mode to run mode Speed Pot sets the laminators speed 0 20 F...

Page 12: ...controller will create an e stop condition The temperature controller looks like the graphic shown at the left The operator only needs to press and hold the asterisk key then press the up arrow key to...

Page 13: ...d of film to the sideplates are equal tighten the locking core chuck and core idler down 6 Repeat this process on any other unwind station 7 If the film is a pressure sensitive with a release liner yo...

Page 14: ...infeed table 6 Set the speed potentiometer to a low setting select Fwd and press Run Move to the rear of the machine 7 Open the pull roll guard until it latches open the pull rolls using the handle on...

Page 15: ...n an S wrap on the idler rolls and back to the upper front windup station Tape the release liner to the wind up core 5 Set the speed potentiometer to a low setting select Fwd with the selector switch...

Page 16: ...Check the substrate moisture content and the substrate tension If waves are in the film Low tension between nip pull roll Increase air pressure to pull roll clutch Roll pressure settings Adjust nip an...

Page 17: ...t the use of cylinder spacers or the next smaller spacer may be used or special spacer utilized 3 Materials such as Plexiglas or glass sometimes carry a greasy or oily film These materials may need to...

Page 18: ...Speed Ft min Direction Forward Reverse Nip Roll Up Down Shim Dial Setting Roll Pressure PSI Top Temp Setting Deg F Top Roll Heater On Off Bottom Temp Setting Deg F Bottom Roll Heater On Off Rear Cont...

Page 19: ...Operation 4 12...

Page 20: ...nip rolls Zeroing the Nip Pull Rolls 1 Loosen the sets screw in the cylinder stop 2 Adjust the cylinder stop clockwise to raise the roll and counter clockwise to lower the roll 3 Check the nip using...

Page 21: ...e with the jam nut Be careful not to turn the adjustment screw as you tighten the nut 5 Replace enclosure covers Lubrication The high temp grease that is packed into the nip roll bearings will begin t...

Page 22: ...terations by anyone other than persons authorized by AGL Component parts such as controls motors heating elements air cylinders rubber coverings etc which are incorporated into the design and manufact...

Page 23: ...6 1 1 DRIVE ASSEMBLY AGL64R 64i 5 AGL 64 K0962 1 UNWIND STATIONS ASSY AGL 64 6 AGL 64 K0963 1 1 WINDUP STATIONS AGL64 SERIES 7 AGL 64 K3433 1 IDLER ROLLER ASSEMBLY AGL64R 64E 8 AGL 64 K0965 1 WEB COOL...

Page 24: ...C 24 000493 06 24 WASHER LOCK 1 4 DIA SPLIT ZINC 25 000340 05 16 HHCS 5 16 18UNC 5 8 LG ZINC 26 000207 07 16 WASHER FLAT SAE 5 16 DIA 11 16 OD 11 32 ID ZINC 27 000493 07 16 WASHER LOCK 5 16 DIA SPLIT...

Page 25: ......

Page 26: ...AGL 64 B1155 2 JOURNAL PLUG AGL 64 13 AGL 64 B4325 1 LH PHOTOEYE MTG BRKT AGL64 20 012417 06 8 HHCS 5 16 18UNC 3 4 LG BLACK OXIDE 23 012372 14 6 HHCS 5 8 11UNC 1 3 4 LG PLAIN BLACK FINISH 25 000493 12...

Page 27: ...0 000007 03 1 SHCS 10 24UNC 3 8 LG BLACK 41 001403 32 2 BEARING FLANGE 4 BOLT LARGE PATTERN 2 BORE HIGH TEMP 42 000161 28 4 SSS CUP PT 3 8 24UNF 1 3 4 LG BLACK 43 012378 04 4 SSS BRASS TIP 1 4 20UNC 1...

Page 28: ......

Page 29: ...17 06 8 HHCS 5 16 18UNC 3 4 LG BLACK OXIDE 21 000573 06 2 PHMS PHILLIPS 4 40UNC 3 4 LG ZINC 22 000207 01 4 WASHER FLAT SAE 4 DIA 5 16 OD 1 8 ID ZINC 23 000346 08 4 HHCS 7 16 14UNC 1 LG ZINC 24 000493...

Page 30: ...ate 2 26 2002 39 000494 01 2 WASHER LOCK 4 DIA INT STAR ZINC 40 012378 04 4 SSS BRASS TIP 1 4 20UNC 1 4 LG 41 000161 24 4 SSS CUP PT 3 8 24UNF 1 1 2 LG BLACK 42 012415 08 8 WASHER LOCK 8mm DIA SPLIT B...

Page 31: ......

Page 32: ...BUSHING BRONZE 3 8 ID 1 2 OD 3 4 LG 16 012417 06 8 HHCS 5 16 18UNC 3 4 LG BLACK OXIDE 17 012495 03 4 WASHER RUBBER 2 25 OD X 38 ID X 13 THICK 18 000635 08 4 SHOULDER SCREW 3 8 DIA 1 LG 5 16 18UNC 19 0...

Page 33: ...S 3 8 16UNC 1 1 4 LG ZINC 33 000207 08 4 WASHER FLAT SAE 3 8 DIA 13 16 OD 13 32 ID ZINC 34 000493 08 4 WASHER LOCK 3 8 DIA SPLIT ZINC 35 000651 05 4 NUT HEX NYLOCK 1 4 20UNC ZINC 36 000207 06 12 WASHE...

Page 34: ......

Page 35: ...G BLACK 21 001356 12 6 BUSHING FLANGED BRONZE 1 1 4 ID 1 1 2 OD 1 1 2 LG 22 000411 20 6 COLLAR SHAFT 1 25 DIA BORE 1 2 WIDE 23 001355 26 6 BEARING TAPPED BASE 1 5 8 BORE 24 000343 10 10 HHCS 3 8 16UNC...

Page 36: ...cription Rev BOM Rev B Assy AGLD0974 Rev A Date 9 21 1998 37 001357 01 3 KNOB EXTRUDED ALUMINUM 1 4 20UNC x 1 3 4 STUD 38 000059 12 2 BHSCS 1 4 20UNC 1 1 2 LG BLACK 39 000195 05 2 NUT HEX JAM 1 4 20UN...

Page 37: ......

Page 38: ...IDE 13 AGL 64 B0990 2 SHAFT STATIONARY 14 AGL 64 B0984 1 2 CORE WINDUP 15 001317 04 2 KEY 0 188 SQ 0 50 LG CRS 16 AGL XX B1078 4 REDUCER WASHER SUB BOKERS 1 75x 780x 125 20 000059 06 8 BHSCS 1 4 20UNC...

Page 39: ...ID 1 10 OD 34 012027 06 2 SPRING COMPRESSION 1 095 OD 105 THICK 2 50 LG MUSIC WIRE 36 000207 14 4 WASHER FLAT SAE 7 8 DIA 1 3 4 OD 15 16 ID ZINC 37 000721 07 4 BUSHING BRONZE 3 4 ID 7 8 OD 7 8 LG 38 0...

Page 40: ......

Page 41: ...6 3 IDLER ROLLER AGL64 SERIES 2 AGL 64 B0993 1 IDLER ROLLER 3 AGL 64 B0996 2 IDLER ROLLER SUPPORT 10 000639 10 6 SHOULDER SCREW 5 8 DIA 1 1 4 LG 1 2 13UNC 11 000741 04 8 BUSHING FLANGE BRONZE 5 8 ID 3...

Page 42: ......

Page 43: ...R FLAT SAE 10 DIA 1 2 OD 7 32 ID ZINC 12 000493 04 16 WASHER LOCK 10 DIA SPLIT ZINC 13 000055 03 44 BHSCS 8 32UNC 3 8 LG BLACK 14 000053 03 12 BHSCS 6 32UNC 3 8 LG BLACK 17 001362 01 2 IMPELLER MOTORI...

Page 44: ......

Page 45: ...02M0381 21 001879 01 30 DIN RAIL 35MM WIDE 7 5MM HIGH 2 MT LG NS35 7 5 22 000716 00 45 WIRE STRANDED 16 AWG BLACK 23 000719 00 50 WIRE STRANDED 10 AWG BLACK 24 002324 01 5 SWITCH KNOB 2 POS 1NO 25 001...

Page 46: ...ATED BRAZED SEAM 16 14 AWG 6 STUD 50 000557 03 8 PHMS SLOTTED 8 32UNC 3 8 LG ZINC 51 000559 03 4 PHMS SLOTTED 10 24UNC 3 8 LG ZINC 52 000577 02 32 PHMS PHILLIPS 8 32UNC 1 4 LG ZINC 53 002509 60 1 CONT...

Page 47: ...001731 03 10 CABLE 3 x 20 AWG SHIELDED 82 002523 06 10 FERRULE INSULATED 6AWG STD LENGTH GREEN 83 002523 05 12 FERRULE INSULATED 10AWG STD LENGTH BLACK 84 002523 10 2 FERRULE INSULATED 12AWG STD LENGT...

Page 48: ...BON SWITCH 4 LEADS 4 WIRE YELLOW 67 LG 102 002974 02 1 RELAY MIDGET 1PDT 24VDC 103 002337 06 1 SOCKET RELAY 5 PIN DIN RAIL MTG 104 012393 134 DOUBLE SIDED TAPE 105 002345 221 1 RESISTOR METAL FILM 1 1...

Page 49: ......

Page 50: ...1 BRACKET KIT REGULATOR 8 012234 03 1 GUAGE PRESSURE 0 100PSI 1 8NPT PANEL MNT 9 000849 08 3 FITTING PIPE TEE BRANCH 1 4 OD 1 8 NPT 10 000851 04 2 FITTING PIPE ELBOW FEMALE 1 4 OD 1 8 NPT 11 000855 0...

Page 51: ......

Page 52: ...EFT HAND LIGHT GREY 4 AGL 64 B1129 2 ROLLER SUPPORT AGL 64 5 AGL 64 B1130 1 TABLE ROLLER SUB ASSY AGL 64 6 AGL 64 C2904 01 1 INFEED HOLD DOWN 64 6400 SERIES LIGHT GREY 10 000009 05 6 SHCS 1 4 20UNC 5...

Page 53: ......

Page 54: ...ORT RIGHT HAND LIGHT GREY 4 AGL 64 B0923 2 MOUNTING ENDS OUTFEED TABLE 10 000009 04 2 SHCS 1 4 20UNC 1 2 LG BLACK 11 000207 06 2 WASHER FLAT SAE 1 4 DIA 5 8 OD 9 32 ID ZINC 12 000007 04 4 SHCS 10 24UN...

Page 55: ......

Page 56: ...PPY 2 012236 01 1 ROLL ADHESIVE ERASER PLAIN SHRINKWRAPPED 3 001446 04 1 ALLEN WRENCH LONG ARM 3 32 T HANDLE 5 001446 11 1 ALLEN WRENCH LONG ARM 1 4 T HANDLE 7 012248 1 CLOTH LOW LINT 12x13 8 012249 1...

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