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4/2017

A - 25

 56091206 - CS7010

ENGLISH - A

INSTRUCTIONS FOR USE

SWEEPING

 WARNING!

Be sure you understand the operator controls and their functions.
While on ramps or inclines, avoid sudden stops when loaded.  Avoid abrupt sharp turns.  Use low speed down hills.

    

Follow the instructions in preparing the machine for use section of this manual.  Start the engine following the instructions in the appropriate 
“Starting the Engine” section (Engine models).

1.

  While seated on the machine, adjust the seat and steering wheel to a comfortable operating position.

2.

  Release the Parking Brake 

(38)

.  To transport the machine to the work area, apply even pressure with your foot on the front of the Drive Pedal 

(37)

 to go forward or the rear of the pedal for reverse.  Vary the pressure on the foot pedal to obtain the desired speed.

3.

 

See Figure 11.

 Push the Lower Hopper Switch 

(II)

 to make sure the hopper is seated properly.

4.

  Press the One-Touch™ Sweep Switch 

(Y)

 to lower and the main broom and side brooms.  The main broom, side brooms, dust control 

and optional DustGuard (if installed) systems all start when the Drive Pedal 

(37)

 is activated.  Side Brooms 

(CC)

, Dust Control 

(FF)

 

and DustGuard 

(DD)

 can each be turned off and on individually by pressing their corresponding switch.  

NOTE:

 The dump door opens 

automatically when the main broom is lowered and closes when the broom is raised.

 

Press the Main Broom Float Switch 

(GG)

 only when sweeping extremely rough or uneven 

fl

 oors.  Use at other times will only increase broom 

wear.  When in the full 

fl

 oat position the 

fl

 oat switch indicator light will be ON, press the Float Switch 

(GG)

 to return to the normal mode.

5.

 When 

sweeping 

fl

 oors with puddles, push the Dust Control Switch 

(FF)

 to turn OFF the dust control system before the machine enters a 

puddle.  Turn the dust control system back ON when the machine is back on completely dry 

fl

 oor.

 

When sweeping wet 

fl

 oors, keep the Dust Control Switch 

(FF)

 OFF at all times.

6.

  To adjust the side broom sweeping pattern or main broom sweeping pressure, see the Maintenance section.

7.

  Drive the machine straight forward at a quick walking speed.  Drive the machine slower when sweeping large amounts of dust or debris or 

when safe operation dictates slower speeds.  Overlap passes 6 inches (15 cm).

8.

  If dust comes out of the broom housing while sweeping, the Dust Control Filter 

(17)

 may be clogged.  Push the Shaker Switch 

(EE)

 to clean 

the dust control 

fi

 lter.  The dust control system 

(FF)

 will automatically turn OFF while the shaker is running and turn ON after the shaker turns 

OFF (the shaker runs for 15 seconds).  Run the shaker 

(EE)

 every 10 minutes on average (depending upon the dustiness of the area being 

cleaned).  For proper machine operation, the dust 

fi

 lter must be kept as clean as possible.

9.

  Check behind the machine occasionally to make sure that the machine is picking up debris.  Dirt left behind in the path of the machine usually 

indicates that the machine is moving too fast, the broom needs to be adjusted, or the hopper is full.

10.

  When the operator wants to stop sweeping, press the One-Touch™ Sweep Switch 

(Y)

.  This will automatically raise and stop the main and 

side brooms.  The dust control and DustGuard (if installed) will turn off.  The hopper door will close and the shaker motor will run for 15 
seconds.

  

EMPTYING THE HOPPER

 WARNING!

Make sure the Hopper Safety Bar 

(23)

 is engaged whenever attempting to do any maintenance work under or near the raised hopper.  

The Hopper Safety Bar 

(23)

 holds the hopper in the raised position to allow work to be performed under the hopper.  NEVER rely on 

the machine’s hydraulic components to safely support the hopper.

NOTE:

 The MINIMUM ceiling height dumping clearance required for raising the hopper is 90” (228.6 cm).

1.  See Figure 11.

 Press the Filter Shaker Switch 

(EE)

 to remove excess dirt from the dust control 

fi

 lter.  

SERVICE NOTE: For best shaker 

performance always run the shaker with the hopper fully down.

2.

  Drive the machine close to a large trash receptacle and hold the Raise Hopper Switch 

(HH)

 until the hopper is all the way up.  

NOTE:

  The 

dump door automatically closes when switch 

(HH)

 is pushed.  You regain control of the dump door as soon as the hopper begins to rise so 

you can dump at any height if necessary.

3.

  Move the machine forward until the hopper is over the receptacle and set the Parking Brake 

(38)

.  Press the Hopper Door Open Switch 

(JJ)

 

to open the dump door and empty the hopper.  

NOTE:

  If not dumping into a trash receptacle, low dumping is recommended to help eliminate 

airborne dust.

4.

  Put the Hopper Safety Bar 

(23)

 in place by pulling back on the Hopper Safety Bar Handle 

(21)

, then press the Hopper Lower Switch 

(II)

 to 

lower the hopper slightly and secure.

5.

  Check the hopper door and the front edge seal.  Use a broom, if necessary, to remove litter from these areas.  The hopper door must seal 

tightly against the broom housing for proper operation.

6.

  Return to the operator’s compartment.  Release the parking brake.  Press and hold the Hopper Door Close Switch 

(KK)

 to close the hopper 

door.  Move the machine back until the hopper will clear the receptacle.  Raise the hopper slightly and push forward on the Hopper Safety Bar 
Handle 

(21)

 until the Hopper Safety Bar 

(23)

 disengages, then press the Hopper Lower Switch 

(II) 

to lower the hopper.  

NOTE:

  The brooms 

will not turn on if the hopper is not completely down.

Summary of Contents for 56511710

Page 1: ...iesel Hybrid EcoFlex 56511811 48 Battery EcoFlex 56511812 48 Fuel Cell EcoFlex 56511813 48 Petrol Hybrid EcoFlex 56511814 48 Petrol Hybrid 56511819 48 Fuel Cell CS7010 Instructions for use Instruction...

Page 2: ...Oil A 29 Maintenance Schedule A 30 Lubricating the Machine A 31 Charging the Battery Battery Models A 32 Charging the Battery Pack Hybrid Models A 33 Main Broom Maintenance A 34 Side Broom Maintenanc...

Page 3: ...ore detailed engine specification and service data MODIFICATIONS Modifications and additions to the cleaning machine which affect capacity and safe operation shall not be performed by the customer or...

Page 4: ...inclines avoid sudden stops Avoid abrupt sharp turns Use low speed down ramps To avoid hydraulic oil injection or injury always wear appropriate clothing and eye protection when working with or near...

Page 5: ...switch off O removing the key and applying the parking brake Turn the key switch off O before changing the brushes and before opening any access panels Take precautions to prevent hair jewelry or loo...

Page 6: ...hopper A To Engage Hopper Safety Bar 1 Press and hold the hopper raise switch to raise the hopper 2 Pull the hopper safety bar handle 21 toward you to retract the safety bar 23 3 Press and hold the ho...

Page 7: ...e Down Point symbol TOWING OR PUSHING A DISABLED MACHINE CAUTION If the machine must be towed or pushed make sure the Key Switch is in the Off position and do not move the machine faster than a normal...

Page 8: ...olution Tank Fill 5 Recovery Tank Lid 6 Vacuum Filter Access Lid 7 Recovery Tank Drain Hose 8 Left Skirt Assembly 9 Exhaust Pipe Engine models 10 Engine Compartment Access Panel Latch 11 Front Wheel 1...

Page 9: ...ght Side Door 36 Broom Access Door 37 Drive Foot Pedal Directional Speed 38 Brake Pedal Parking Brake 39 Right Scrub Skirt Assy 40 Edge Guard Retainer Knob 41 Solution Filter 42 Solution Shut Off Valv...

Page 10: ...onal O Extended Scrub Switch optional P Burst of Power Switch EcoFlex only Q Scrub Pressure Increase R One Touch Scrub Switch S Scrub Pressure Decrease Switch T Solution Flow Increase Switch U Solutio...

Page 11: ...imum Concentration Detergent Mode SECOND Maximum Concentration Detergent Mode NONE Off C9 Solution Flow Indicator C10 Solution Flow Rate Bar Graph FIRST Low SECOND Medium THIRD High FOURTH Extreme NON...

Page 12: ...ck Engine Indicator C27 Oil Pressure Indicator C28 Engine Over Temperature Indicator C29 Glow Plug Active Indicator Diesel models C30 Vacuum Mode Indicator C31 Wand Mode Indicator C32 Detergent Purge...

Page 13: ...tons then turn the key to the on position Technician Service Technician only See Service Manual J F K L N O I Menu Hours Faults System i Exit Select J J F K L N O I Menu Hours Faults Options System i...

Page 14: ...models only Faults The Faults menu displays Active and Historical faults Active Faults Displays list of active faults with timestamp and description Fault History Displays list of fault history with n...

Page 15: ...eed of machine Solution in Rev Leave solution on in reverse No or Yes Shaker Time s Amount of time to run shaker min 10 max 40 step 1 default 15 Broom Up in Rev Raise broom when in reverse No or Yes M...

Page 16: ...k the Battery Charge Level C3 on battery models Make sure the battery charger is not connected to the machine Make sure the recovery tank is empty In the Driver s Seat Be sure that you understand the...

Page 17: ...EIGHT CF CF 4 or CG 4 rated oil meeting API specifications and suited to seasonal temperatures Above 77 F 25 C SAE 30 or SAE 10W 30 32 F to 77 F 0 C to 25 C SAE 20 or SAE 10W 30 Below 32 F 0 C SAE 10W...

Page 18: ...DECAL On machines with diesel and petrol engines a decal near the fuel tank filler neck shows the proper fuel to use in the machine See Figure 4 Pull out quick release Pin P1 then rotate the fuel tank...

Page 19: ...ide of the battery compartment Reinstall the battery Stop Plate AC on the right side of the compartment and snug up the Bumpers AD so the battery cannot slide from side to side NOTE If the Stop Plate...

Page 20: ...up on the middle of the side skirt assembly and engage the catch AE to keep the skirt assembly raised while installing the brushes 3 Pull Lever AF outward to disengage the gas spring This allows the...

Page 21: ...mix detergent in the tank plain water should be used CAUTION Use only low foaming non flammable liquid detergents intended for machine application Water temperature should not exceed 130 degrees Fahr...

Page 22: ...the engine is cold wait for the glow plug icon to turn off before cranking the engine The engine should start immediately If the engine does not start within 15 seconds release the key wait for approx...

Page 23: ...mode Detergent Ratio Indicator C7 will display the current minimum detergent level and Detergent Indicator Bar Graph C8 will display first bar filled Detergent Light X1 will be on See below the steps...

Page 24: ...ECOFLEX MODELS ONLY CONTINUED 1A 3A 2A 4A BD C32 P C X1 X U R U1 P1 47 BC C6 C8 C8 C7 C34 C8 C7 Plain Water Cleaning Mode Detergent Off Minimum Concentration Detergent Mode Maximum Concentration Deter...

Page 25: ...ds Run the shaker EE every 10 minutes on average depending upon the dustiness of the area being cleaned For proper machine operation the dust filter must be kept as clean as possible 9 Check behind th...

Page 26: ...A 26 CS7010 56091206 4 2017 INSTRUCTIONS FOR USE A ENGLISH EMPTYING THE HOPPER CONTINUED FIGURE 11 GG Y HH FF II 21 37 38 CC DD EE JJ KK...

Page 27: ...eby reducing operator fatigue The machine Speed C5 is shown on the display CAUTION To avoid damaging the floor keep the machine moving while the brushes are turning the brushes will turn OFF after a 2...

Page 28: ...bbing NOTE Make sure the Recovery Tank Lid 5 and the Recovery Tank Drain Hose 7 cap are properly seated or the machine will not pick up water correctly Battery Models When the batteries require rechar...

Page 29: ...ake 38 4 Turn the Key Ignition Switch A OFF and remove the key SHUTTING DOWN THE LPG ENGINE 1 Put all controls to the OFF position 2 Raise the squeegee the scrub brushes and the brooms 3 Turn the serv...

Page 30: ...20 150 400 1000 1500 1900 2000 Check the electrolyte level in the battery battery models X Check the battery cables and connections X Rotate main broom X Inspect and clean solution filter X Rotate th...

Page 31: ...out around the bearings Grease fitting locations or apply grease to DE Squeegee Caster Wheel Axle and Pivot Steering Gears requires specific grease Nilfisk PN 56510412 Chevron Open Gear Lube 250 NC On...

Page 32: ...e filler tubes WARNING Do not fill the battery before charging Only charge battery in a well ventilated area Do not smoke while servicing the battery CAUTION To avoid damage to floor surfaces always w...

Page 33: ...by running the engine and scrubbing with the machine for at least four hours An alternative is to follow the steps below to charge the battery pack using a shelf charger To Charge the Battery Pack 1...

Page 34: ...r 36 3 See Figure 17 Move aside the right side skirt EF 4 Pivot the Idler Arm Assembly EG out of the main broom core NOTE The Idler Arm is held in place by the Main Broom Access Door 36 5 Pull the Mai...

Page 35: ...ht Y1 is flashing The LCD Display C will show the broom position bar graph C37 and main broom symbol C35 Press and hold or repeatedly press the Broom Height Raise Switch Z to raise the main broom or B...

Page 36: ...ms or Broom Height Lower Switch BB to lower the side brooms After 10 seconds without adjustment the side brooms will be set at this position and exit the adjustment menu NOTE The machine should be sto...

Page 37: ...egee Removal Knobs 44 on the squeegee clips and remove the Squeegee Assembly 45 from the mount 3 Release the Push Pull Clamp GD and remove the Weldment Strap GE and the front squeegee blade GF 4 The s...

Page 38: ...of dust on top of the filter is usually caused by a hole in the filter or a damaged filter gasket 5 Lift the Hopper Dust Control Filter 17 out of the machine 6 Clean the filter using one of the metho...

Page 39: ...deck blades have 4 working edges as shown Turn the blades so a clean undamaged edge faces toward the center of the machine Replace the blades as a set if all working edges are nicked torn or worn exce...

Page 40: ...5 Amp Overload current on the Control Board A1 Shorted Control Board A1 Shorted wires See Service Manual for troubleshooting information CB2 For Loads 25 Amp Overload current on the Control Board A1 S...

Page 41: ...much solution Reduce flow via control panel solution decrease switch Poor scrubbing performance Worn brush Rotate or replace brushes Wrong brush type Consult Advance Wrong cleaning chemical Consult A...

Page 42: ...ut off feature see service manual No Detergent Flow EcoFlex models only Empty detergent cartridge Fill detergent cartridge Plugged or kinked detergent flow line Purge system straighten lines to remove...

Page 43: ...Sol Valve Short 1 102 M22 L1 Dust Grd Short 1 103 H1 Backup Alarm Short 1 104 LT2 4 Headlights Short 1 105 H2 Horn Short 1 106 M19 Det Pump 1 Short 1 107 M20 Det Pump 2 Short 1 108 Y1 HP Pump Short 1...

Page 44: ...m Mosfet Short 2 052 M2 Dust Fan Mosfet Short 2 053 M3 Side Brooms Mosfet Short 2 054 M4 Vac 1 Mosfet Short 2 055 M5 Vac 2 Mosfet Short Fault Code Description 2 056 M6 MB Act Mosfet Short 2 057 M7 Dum...

Page 45: ...ge 3 097 M16 Squeegee Current Sensor 3 098 M17 Deck Current Sensor 3 101 M18 SB Act Current Sensor 3 102 Thermal Sensor 3 103 K2 Coil Short System 3 A3 Power Module 2 Faults Fault Code Description 3 0...

Page 46: ...tor Frequency 4 128 CPU Fault 4 129 CPU EEPROM 4 130 Ctrl Temp Sensor 4 131 Motor Temp Sensor 4 214 K4 Contact Open 4 224 Throttle Signal 4 227 Drive Enable Open System 5 A5 Steering Controller Faults...

Page 47: ...c 2 Open Select Back Step Description See Figures 23A 23D for steps listed below 1 Press the Information Switch F 2 Scroll down to Faults using the Down Arrow Key L 3 Select Faults using the Right Arr...

Page 48: ...ut Kit Accessory Socket Kit Dust Guard Kit Strobe Kit Bumper Kit Tank LPG Light Kit For further information about the above mentioned accessories contact an authorized Retailer Extended Scrub Kit Delu...

Page 49: ...w Dual Side Brooms Squeegee path width is fully swept Main Broom 36 in 90 cm x 12 2 in 31 cm Sweeping Coverage Rate Per Hour 146 400 ft2 13 600 m2 Dust Control System 115 ft2 10 7 m2 Donaldson high ca...

Page 50: ...35 L tank 15 hrs w 9 2 gal 35 L tank 5 4 hrs w 770Ah battery Gradeability Transport Gross Weight 21 12 deg Scrubbing Sweeping 17 6 10 deg Dimensions Weight Sound Environmental LPG Petrol Diesel Batter...

Page 51: ...6 m s2 0 36 m s2 Vibrations at the Hand Controls ISO 5349 1 Uncertainty 0 03 m s2 0 03 m s2 0 04 m s2 0 04 m s2 Vibrations at the Seat EN 1032 0 03 m s2 0 03 m s2 0 02 m s2 0 02 m s2 Solution Tank Cap...

Page 52: ...warehouse or other moderate duty applications It is intended for indoor use only It may not be suitable for severe duty applications such as rough surface cleaning sweeping or severe inclines For oper...

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Page 56: ...9435 Winnetka Ave North Minneapolis MN 55445 www advance us com Phone 800 989 2235 Fax 800 989 6566 2017 Nil sk Inc...

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