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System Chassis and Thermal Design 

 37

SP-15W03 

Chassis Design Considerations

3

System Chassis and Thermal Design

This chapter covers design considerations in designing your chas-
sis and/or system.

3.1

Chassis Design Considerations

Review the following list for potential environmental issues when 
considering your chassis design:

Indoor or outdoor usage

System operation temperature

Shock

Vibration

Atmospheric pressure

Corrosion

Water resistance

Dust resistance

UV (sunlight) resistance

Vandalism

Use in hazardous areas (i.e. gas stations and mines)

Use Underwater

Sterile (antibacterial) considerations

Summary of Contents for SP-15W03 Series

Page 1: ...Advance Technologies Automate the World Manual Revision 2 00 Revision Date July 20 2011 Part No 50 1Z093 1000 SP 15W03 Series 15 6 Smart Panel User s Manual...

Page 2: ...Revision History Version Release Date Revision s 2 00 2011 07 20 Initial release...

Page 3: ...bility to use the product or documentation even if advised of the possibility of such damages Trademarks Microsoft MS DOS Windows 98 Windows 98 SE Windows 2000 Windows XP Windows XP Professional and W...

Page 4: ...marks and associated information on the proper understanding and usage of this document and its associated product s Chapter 1 Introduction Introduces the 15 6 Smart Panel series its features block di...

Page 5: ...reface v SP 15W03 www adlinktech com smart panel Warranty Information Presents important warranty information for users manufacturers rights and responsibilities regarding ADLINK products and services...

Page 6: ...instructions properly NOTE CAUTION WARNING Additional information aids and tips that help users perform tasks Information to prevent minor physical injury component damage data loss and or program co...

Page 7: ...360 0222 Email info adlinktech com ADLINK Technology China Co Ltd Address 300 201203 300 Fang Chun Rd Zhangjiang Hi Tech Park Pudong New Area Shanghai 201203 China Tel 86 21 5132 8988 Fax 86 21 5132 3...

Page 8: ...oda ku Tokyo 101 0045 Japan Tel 81 3 4455 3722 Fax 81 3 5209 6013 Email japan adlinktech com ADLINK Technology Inc Korean Liaison Office Address 1506 25 B D 2 2F Hando B D 1506 25 Seocho Dong Seocho G...

Page 9: ...res xi List of Tables xiii 1 Introduction 1 1 1 Overview 1 1 2 Block Diagram 2 1 3 Specifications 3 1 4 Unpacking Checklist 4 2 System Description 5 2 1 Mechanical Drawing 5 2 2 I O Connectors 6 2 3 I...

Page 10: ...t Panel Mounting and System Assembly Considerations 41 4 BIOS Settings and Driver Installation 43 4 1 AMIBIOS 8 Setup Utility 43 4 2 Starting the BIOS Setup Utility 43 4 3 Setup Menu 45 4 4 Navigation...

Page 11: ...e 2 9 DC Out Connector 12 Figure 2 10 Battery Connector 13 Figure 2 11 DC Jack Reference Design 14 Figure 2 12 USB Port Reference Design 15 Figure 2 13 LAN Port Reference Design 16 Figure 2 14 COM Por...

Page 12: ...xii List of Figures SP 15W03 www adlinktech com smart panel...

Page 13: ...Fan Connector Pins 23 Table 2 9 I O Connector A Cable 25 Table 2 10 I O Connector A Cable Bill of Materials 26 Table 2 11 I O Connector B Cable 27 Table 2 12 I O Connector B Cable Bill of Materials 28...

Page 14: ...xiv List of Tables SP 15W03 www adlinktech com smart panel...

Page 15: ...signals of two GbE LAN ports two RS232 ports six USB 2 0 ports audio ports mic in line out and stereo speaker out display out puts CRT DVI and DisplayPort connections and four GPIO ports are availabl...

Page 16: ...2 Introduction SP 15W03 Block Diagram 1 2 Block Diagram Figure 1 1 Smart Panel Block Diagram...

Page 17: ...r 1 8 HDD SSD SATA signals on I O connector for external HDD storage PCI Express Mini Card Slot One full length mini PCI Express Mini Card add on slot with USB 2 0 signals PCI Express signals and a SI...

Page 18: ...SP 15W03 unit One device driver CD DC Input 19 VDC 15 Battery Optional Single Lithium ion battery 3S2P Battery output 11 1 V 5200 mAh Backup power for AC power loss lasts up to 2 hours Operating Tempe...

Page 19: ...System Description 5 SP 15W03 Mechanical Drawing 2 System Description 2 1 Mechanical Drawing Figure 2 1 SP 15W03 Mechanical Drawing...

Page 20: ...P 15W03 I O Connectors 2 2 I O Connectors The diagram below shows the location of the I O cable connectors on the SP 15W03 motherboard Figure 2 2 SP 15W03 Motherboard I O Connector Locations SMP IOD S...

Page 21: ...TA 2 USB_P2 18 GBE2_ACT 3 USB_P3 19 GBE2_LINK 4 USB_P3 20 GBE2_LINK100 1G 5 USB_P5 21 GBE2_MDI0 6 USB_P5 22 GBE2_MDI0 7 USB_P4 23 GBE2_MDI1 8 USB_P4 24 GBE2_MDI1 9 GND 25 GBE2_MDI2 10 SATA_RXP1 26 GBE...

Page 22: ...18 GBE1_ACT 3 PWR_BTN 19 GBE1_LINK 4 COM1_DTR 20 GBE1_LINK100 1G 5 COM1_TXD 21 GBE1_MDI0 6 COM1_RTS 22 GBE1_MDI0 7 COM1_RI 23 GBE1_MDI1 8 COM1_CTS 24 GBE1_MDI1 9 COM1_RXD 25 GBE1_MDI2 10 COM1_DSR 26...

Page 23: ...LANE 3 2 DVI_I2C_CLK 18 DISP_LANE3 3 DVI_I2C_DAT 19 DISP_LANE 2 4 DVI_TXC 20 DISP_LANE2 5 DVI_TXC 21 DISP_LANE 1 6 DVI_TX 0 22 DISP_LANE1 7 DVI_TX0 23 DISP_LANE0 8 DVI_TX 1 24 DISP_LANE 0 9 DVI_TX1 25...

Page 24: ...O_LINE_OUT_L 18 GPIO3 TP11 3 AUD_MIC_IN_R 19 GPIO2 TP12 4 AUD_MIC_IN_L 20 GPIO1 TP13 5 CRT_RED 21 COM2_DXD 6 CRT_GREEN 22 COM2_DSR 7 CRT_BLUE 23 COM2_RXD 8 CRT_PLUG 24 COM2_CTS 9 CRT_HSYNC 25 COM2_RI...

Page 25: ...n of the power cable connec tors on the SP 15W03 motherboard Figure 2 7 SP 15W03 Motherboard Power Connector Locations 2 2 5 1 DC In Connector Figure 2 8 DC In Connector Pin No Pin Name Pin No Pin Nam...

Page 26: ...on SP 15W03 I O Connectors 2 2 5 2 DC Out Connector Figure 2 9 DC Out Connector Pin No Pin Name Pin No Pin Name 1 5V 6 5VSB 2 5VSB 7 GND 3 3 3V 8 3 3VSB 4 5VSB 9 GND 5 GND 10 GND Table 2 6 DC Out Conn...

Page 27: ...2 2 5 3 Battery Connector Figure 2 10 Battery Connector Pin No Pin Name Pin No Pin Name 1 V_BATPACK 7 V_BATPACK 2 SMB_CLK 8 GND 3 V_BATPACK 9 GND 4 SMB_DATA 10 GND 5 V_BATPACK 11 GND 6 BATTERY_TH 12 G...

Page 28: ...e 2 3 I O Connector Design Guide This section provides guidance on I O connector designs with examples 2 3 1 I O Board Reference Design Circuit This reference design is a 90 degree I O circuit 2 3 1 1...

Page 29: ...System Description 15 SP 15W03 I O Connector Design Guide 2 3 1 2 USB Ports 2 x 2 Figure 2 12 USB Port Reference Design USB1 USB2 USB3 USB4...

Page 30: ...16 System Description SP 15W03 I O Connector Design Guide 2 3 1 3 LAN 100 1000 Ports 2 Figure 2 13 LAN Port Reference Design 1 LAN1 LAN2...

Page 31: ...System Description 17 SP 15W03 I O Connector Design Guide COM Ports 2 Figure 2 14 COM Port Reference Design COM1 COM2...

Page 32: ...18 System Description SP 15W03 I O Connector Design Guide DisplayPort Port Figure 2 15 DisplayPort Port Reference Design Near Connector...

Page 33: ...System Description 19 SP 15W03 I O Connector Design Guide DVI Port Figure 2 16 DVI Port Reference Design Near Connector...

Page 34: ...20 System Description SP 15W03 I O Connector Design Guide VGA Port Figure 2 17 VGA Port Reference Design...

Page 35: ...System Description 21 SP 15W03 I O Connector Design Guide Audio Ports Mic In and Line Out Figure 2 18 Audio Ports Reference Design Audio Line Out Mic In...

Page 36: ...nnector and Socket Locations 2 4 1 DDR3 SODIMM Memory Socket To install a DDR3 SODIMM memory module into the SODIMM memory slot carefully grab the corners of memory module and insert it at an approxim...

Page 37: ...3 Internal I O Connectors and Sockets 2 4 2 Fan Connector 2 4 3 SATA Connector 1 8 To connect a SATA drive simply slide the 1 8 device into the SATA connector Pin No Pin Name 1 5V 2 NC 3 GND 4 SPD_DET...

Page 38: ...module and insert it at an approxi mately 45 angle into the slot noting the correct positioning of the notched key Press the WiFi module downward until it is flush with the motherboard Screw the WiFi...

Page 39: ...with black ink print ing attached to the back Pin Out Pin Out P1 P2 P1 P2 Twist W 1 30 B 16 15 G 2 29 B 17 14 Twist W 3 28 B 18 13 G 4 27 B 19 12 Twist W 5 26 B 20 11 G 6 25 Twist W 21 10 Twist W 7 24...

Page 40: ...n Q TY 1 1 B Wire UL1571 28AWG 0D0 6 black wire L 60 mm 10 PCS 1 2 W Wire UL1571 28AWG 0D0 6 white wire L 60 mm 10 PCS 1 3 G Wire UL1571 28AWG 0D0 6 green wire L 60 mm 10 PCS 2 Housing JWT A1001HS0 30...

Page 41: ...ck ink print ing attached to the back Pin Out Pin Out P1 P2 P1 P2 Twist W 1 30 Twist W 16 15 G 2 29 G 17 14 B 3 28 B 18 13 B 4 27 B 19 12 B 5 26 B 20 11 B 6 25 Twist W 21 10 B 7 24 G 22 9 B 8 23 Twist...

Page 42: ...n Q TY 1 1 B Wire UL1571 28AWG 0D0 6 black wire L 60 mm 10 PCS 1 2 W Wire UL1571 28AWG 0D0 6 white wire L 60 mm 10 PCS 1 3 G Wire UL1571 28AWG 0D0 6 green wire L 60 mm 10 PCS 2 Housing JWT A1001HS0 30...

Page 43: ...ink print ing attached to the back Pin Out Pin Out P1 P2 P1 P2 B 1 30 Twist W 17 14 B 2 29 G 18 13 B 3 28 Twist W 19 12 Twist W 4 27 G 20 11 G 5 26 Twist W 21 10 Twist W 6 25 G 22 9 G 7 24 Twist W 23...

Page 44: ...n Q TY 1 1 B Wire UL1571 28AWG 0D0 6 black wire L 60 mm 10 PCS 1 2 W Wire UL1571 28AWG 0D0 6 white wire L 60 mm 10 PCS 1 3 G Wire UL1571 28AWG 0D0 6 green wire L 60 mm 10 PCS 2 Housing JWT A1001HS0 30...

Page 45: ...ter round label with black ink print ing attached to the back Pin Out Pin Out P1 P2 P1 P2 R 1 30 B 16 15 B 2 29 B 17 14 B 3 28 B 18 13 B 4 27 B 19 12 B 5 26 B 20 11 B 6 25 B 21 10 B 7 24 B 22 9 B 8 23...

Page 46: ...terials No P N Name Description Q TY 1 1 B Wire UL1571 28AWG 0D0 6 black wire L 60 mm 29 PCS 1 2 R Wire UL1571 28AWG 0D0 6 red wire L 60 mm 1 PCS 2 Housing JWT A1001HS0 30F 46 Housing 2 PCS 3 Terminal...

Page 47: ...em Description 33 SP 15W03 Cable Reference Design 2 5 5 DC In Cable Figure 2 24 DC In Cable The P1 end is marked with a black line Pin Out P1 P2 R 1 5 B 2 6 B 3 3 B 4 4 B 5 1 B 6 2 Table 2 17 DC In Ca...

Page 48: ...esistance 2 M 3 DC 200 V 4 RoHS Compliant Bill of Materials No P N Name Description Q TY 1 1 B Wire UL1007 24AWG black wire L 60 mm 5 PCS 1 2 R Wire UL1007 24AWG red wire L 60 mm 1 PCS 2 Housing A2006...

Page 49: ...35 SP 15W03 Cable Reference Design 2 5 6 DC Out Cable Figure 2 25 DC Out Cable The P1 end is marked with a black line Pin Out P1 P2 R 1 9 B 2 10 B 3 7 B 4 8 B 5 5 B 6 6 B 7 3 B 8 4 B 9 1 B 10 2 Table...

Page 50: ...sistance 2 M 3 DC 200 V 4 RoHS Compliant Bill of Materials No P N Name Description Q TY 1 1 B Wire UL1007 24AWG black wire L 60 mm 9 PCS 1 2 R Wire UL1007 24AWG red wire L 60 mm 1 PCS 2 Housing A2006H...

Page 51: ...1 Chassis Design Considerations Review the following list for potential environmental issues when considering your chassis design Indoor or outdoor usage System operation temperature Shock Vibration A...

Page 52: ...n environment the system operation in Chip power referring to the specifications and thermal design guide provided by the CPU chipset GPU etc man ufacturer Fan based solutions Review the fan connector...

Page 53: ...e I O cables when necessary Contact your ADLINK FAE for fee based design consulta tion services 3 3 2 Electromagnetic Sustainability EMS Use of power in filter design Use of bulk capacitors Grounding...

Page 54: ...n Ensure contact between the I O board and the enclosure shielding Design I O cable lengths as short as possible Review I O cable routing and securing methods Ensure sufficient I O bracket strength Ev...

Page 55: ...g Mechanism Review system shock and vibration requirements Ensure there is no bending or torsion force when applying the mount to the Smart Panel Apply sufficient support force on the back of the Smar...

Page 56: ...be mounts when considering the application environment Determine the display brightness required when consider ing the application environment Determine the bonding method between the touch screen an...

Page 57: ...setup utility 4 2 Starting the BIOS Setup Utility To enter the setup screen follow the below steps 1 Power on the motherboard 2 Press the Delete or DEL key on your keyboard when you see the following...

Page 58: ...and Driver Installation SP 15W03 Starting the BIOS Setup Utility In general the Delete key is typically assigned to enter the setup screen However other keys such as F1 or F2 may be used per the onscr...

Page 59: ...s user s guide The main BIOS setup menu screen has two main frames The left frame displays all the options that can be configured Grayed options cannot be configured Blue options can be The right fram...

Page 60: ...These keys include F1 F10 Enter ESC Arrow keys and so on There is a hot key legend located in the right frame on most setup screens Left Right The Left and Right Arrow keys allow you to select a setu...

Page 61: ...rd It is located on the upper row of a standard 101 keyboard The Fail Safe settings allow the motherboard to boot up with the least amount of options set This can lessen the probability of conflicting...

Page 62: ...ny changes you have made and exit the setup Press ESC key to exit the setup without sav ing your changes The following screen will appear Press the Enter key to discard changes and exit You can also u...

Page 63: ...ey are described in this section The Main BIOS setup screen is shown below System Time System Date Use this option to change the system time and date Highlight Sys tem Time or System Date using the Ar...

Page 64: ...the Advanced BIOS setup screen You can select any of the items in the left frame of the screen such as SuperIO configuration to go to the sub menu for that item You can display an Advanced BIOS setup...

Page 65: ...on the follow ing pages An example of the CPU Configuration screen is shown below Max CPUID Value Limit When the computer is booted up the operating system executes CPUID instruction to identify the...

Page 66: ...o classify areas in memory by where application code can execute and where it cannot When a malicious worm attempts to insert code in the buffer the processor disables code execution and prevents dama...

Page 67: ...scribed on the following pages An example of the IDE Configuration screen is shown below ATA IDE Configuration This item specifies whether IDE channels should be initialized in Compatible or Enhanced...

Page 68: ...rth IDE Master Slave Select one of hard disk drive which is detected by system BIOS to configure it Press Enter to access its sub menu as the below The BIOS will show hard disk s information in Gray Y...

Page 69: ...ode The settings are Auto 0 1 2 3 and 4 DMA Mode This option allows you to select DMA mode for IDE device S M A R T This option is used for enabling disabling IDE S M A R T Smart monitoring Analysis a...

Page 70: ...oller and IDE device should be allowed to detect the type of IDE cable used When it is set to Host Device both IDE controller and device will be able to detect the type of used IDE cable When Host is...

Page 71: ...ed option The settings are described on the following pages An example of SuperIO Configuration screen is shown below OnBoard Floppy Controller This item allows you to enable or disable onboard floppy...

Page 72: ...rt3 4 Address When these two options are not set to Disabled it allows you to configure IO address IRQ and operating mode for serial port 3 and 4 Parallel Port Address When this option is not set to D...

Page 73: ...figuration There are two Hardware Health Configurations display the current status of all monitored hardware devices components such as voltages Fan speed and temperatures It also allows user to dis a...

Page 74: ...N 1 2 Mode Setting These two options is designed for controlling FAN speed You can set FAN speed control to full on mode Automatic mode and PWM manually mode LCD Brightness Control This item is used f...

Page 75: ...p Menus 4 5 2 5 ACPI Configuration When entering ACPI configuration there are three sub menus are related to ACPI settings Use Arrow key to choose submenu and Enter key to enter the configuration The...

Page 76: ...ructions all power resources that supply system level reference of S0 are off system memory context is main tained devices that reference power resources that are on and devices that can wake up the s...

Page 77: ...or not after S3 resuming Advanced ACPI Configuration ACPI Version Features This setting allows you to add more tables for advanced configura tion and power interface ACPI 2 0 specifications ACPI APIC...

Page 78: ...Description Table RSDT Headless mode This is a specific feature that system operates without keyboard monitor and mouse Chipset ACPI Configuration Energy Lake Feature This option allows you to enable...

Page 79: ...e Wakeup From S3 S4 This option allows you to enable USB device wakeup from S3 or S4 mode High Performance Event Timer This option allows you to enable disable High Performance Event Timer HPET Memory...

Page 80: ...Configuration will show all SATA drives that operate at AHCI mode User can press Enter key on detected drive to see the detailed information about the drive The examples of AHCI con figuration is list...

Page 81: ...n is shown in gray You can also configure the device by manually from blue items SATA Portx When selecting Auto BIOS detects and configures SATA devices automatically S M A R T This option is used for...

Page 82: ...tion SP 15W03 Setup Menus 4 5 2 7 MPS Configuration MPS Configuration will show you to configure MPS version The examples of MPS configuration is listed as the below MPS Revision This option is used f...

Page 83: ...ings The examples of PCI Express configuration is listed as the below Relaxed Ordering This option allows you to configure Relaxed Ordering feature of PCI express Maximum Payload Size This option allo...

Page 84: ...snoop bit for the PCI Express bus Maximum Read Request Size This option allows you to configure maximum read request size Active State Power Management This option allows you to enable disable Active...

Page 85: ...5W03 Setup Menus 4 5 2 9 Smbios Configuration Smbios Configuration is used to enable disable SMI support The examples of Smbios configuration is listed as the below Smbios Smi Support This option allo...

Page 86: ...ccess Select this option to Enable or Disable the BIOS remote access feature Enable remote access requires a dedicated serial port connection Once both serial ports are configured to dis abled you sho...

Page 87: ...ection After BIOS POST This option allows you to set Redirection configuration after BIOS POST When Disabled console redirection will be turned off after POST When Boot Loader it allows redirection to...

Page 88: ...not become available until a USB compatible operating system is fully booted with all USB drivers loaded When this option is enabled any attached USB mouse or USB keyboard can control the system even...

Page 89: ...s set to Disabled this option will have no effect Enabled will open USB 2 0 functionality to all USB port BIOS EHCI Hand Off If operating system doesn t support EHCI hand off you can use this option t...

Page 90: ...ass Storage Class Devices when BIOS finds they are using on the USB ports Emula tion type can be set for suitable mode of attached USB mass stor age devices If Auto USB devices less than 530MB will be...

Page 91: ...can select any of the items in the left frame of the screen to configure PCI PnP related setting The PCIPnP BIOS setup screen is shown below Clear NVRAM When Yes system clears NVRAM during boot Plug P...

Page 92: ...d PCI ISA IDE Card This option allows you to manual override of PCI ISA external cards IRQx DMA Channel x Set this item to allow IRQ DMA channel settings to be modified Available allows specified IRQ...

Page 93: ...rom the setup screen to enter the Boot BIOS setup screen You can select any of the items in the left frame of the screen such as Boot Device Priority to go to the sub menu for that item You can displa...

Page 94: ...Use the Plus and Minus keys to change the value of the selected option Quick Boot Disabled Set this value to allow the BIOS to perform all POST tasks Enabled Set this value to allow BIOS to skip cert...

Page 95: ...u to enable disable PS 2 mouse support Wait For F1 If Error This option controls the system s response when an error is detected during the boot sequence When Enabled BIOS will halt the boot sequence...

Page 96: ...3 Setup Menus drives attached to these adaptors can function as bootable disks In addition it allows you to gain access to the host adaptor s ROM setup utility if one is available Boot From LAN suppor...

Page 97: ...time the system boots or when setup is executed using either supervisor password or user password The supervi sor and user password activate two different levels of password security If you select pas...

Page 98: ...e password is stored in NVRAM after finishing password key in Change User Password When pressing Enter key on Change user Password BIOS setup utility will prompt Enter New Password message to ask for...

Page 99: ...nus 4 5 6 Chipset Setup Screen Select Chipset tab from the setup screen to enter Chipset BIOS setup screen You can select any of the items in the left frame of the screen to go to sub menu for that it...

Page 100: ...Frequency This option allows you to set DRAM frequency Configure DRAM Timing by SPD This option allows you to configure DRAM timing by using SPD data Initate Graphic Adapter This option allows you to...

Page 101: ...ct a set number of onboard USB ports USB 2 0 Controller It depends on the setting of USB functions If USB function is set to Disabled this option will have no effect Enabled will open USB 2 0 function...

Page 102: ...ption allows you to configure the return state when system is back from AC power situation PCIE Port 0 1 2 3 4 5 This option allows you to configure if PCIE port is used or not PCIE High Priority Port...

Page 103: ...d reboot the computer so the new system configuration parameters can take effect It will prompt a message Save Configuration Changes and exit Now Select OK to save changes and exit Discard Changes and...

Page 104: ...do not use the opti mal setup options if your computer is experiencing system config uration problems Select Load Optimal Defaults from the Exit menu and press Enter Select OK to load optimal defaults...

Page 105: ...WINXP Audio setup exe Display X SP15W03 WINXP NVIDIA setup exe LAN X SP15W03 WINXP LAN setup exe Chipset X SP15W03 Chipset setup exe Touch X SP15W03 Touch setup exe Audio X SP15W03 WIN7 Audio setup ex...

Page 106: ...92 BIOS Settings and Driver Installation SP 15W03 Driver Installation...

Page 107: ...sources Keep equipment away from high heat or high humidity Keep equipment properly ventilated do not block or cover ventilation openings Make sure to use recommended voltage and power source settings...

Page 108: ...technicians when The power cord or plug is damaged Liquid has penetrated the equipment It has been exposed to high humidity moisture It is not functioning or does not function according to the user s...

Page 109: ...third party products not manufactured by ADLINK will be covered by the original manufacturers warranty For products containing storage devices hard drives flash cards etc please back up your data befo...

Page 110: ...cals Damage caused by leakage of battery fluid during or after change of batteries by customer user Damage from improper repair by unauthorized technicians Products with altered and or damaged serial...

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