Adey CP1-03-04913 Installation And Servicing Download Page 9

16 

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 17

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4)  Re-insert connector into the correct location on the control board and    

 

route the cable to the back of the APU Midi and secure with a cable tie to    

 

the retainer .

5 .26 

Supply cord replacement:

The supply cord and internal wiring within the terminal box are routed 

and secured to ensure compliance with the electrical standard EN 

60335-1. It is essential that prior to any disturbance of this internal 

wiring, all cable routing and securing details are carefully noted to 

ensure re-assembly to the same factory pattern is always maintained.

 

If the supply cord is to be changed or is damaged, it must be replaced  

 

 

 

   with a special cord assembly available from ADEY or one of their  

 

 

 

   approved repairers .

 

 

 

   On disassembly note the cord retention and routing system .   

 

 

 

   Re-assemble to the same pattern . For information on cable connection    

 

 

 

   consult the wiring diagram .

Model

Fuse Size (AMPS)

All models

5

5 .24 

RS 485 Modbus – BMS Connection:

 

RS 485 is available on this product for BMS connection and is enabled in the  

 

 

Advanced settings menu .

5 .25 

Fuses:  The following fuse size should be used:

The APU Midi is fitted with an internal re-settable fuse, see Section 11 .

6 COMMISSIONING

6 .11 

Pre-commissioning checklist:

 

Before starting the commissioning process the following conditions must be met .  

 

If these conditions are not adhered to, damage to the equipment, system and  

 

 

property may result . 

 

z

Ensure the unit is sited in a frost free area, away from precipitation and  

 

  water sprays/jets .

 

z

All necessary pipe/electrical connections should have been made to a    

 

  satisfactory standard by a qualified person .

 

z

The temperature and pressure at the point of connection are within the  

 

  operating limits of the pressurisation unit .

 

z

The heating/cooling system is fitted with a safety valve and expansion   

 

  vessel sized appropriately . 

6 .12  In order for the pressurisation unit and heating/cooling system to function   

 

 

correctly the following conditions must be met . If these conditions have not  

 

 

been met, the commissioning process should not continue . 

 

z

Ensure the system connection has been made into the heating/chiller    

 

  system return header .

 

z

Ensure non-return valves, pressure reducing valves or RPZ valves are 

NOT  

 

  installed between the pressurisation unit and the heating/cooling system .

 

z

The expansion vessel is pre-charged to the correct pressure (equal to    

 

  initial system design pressure) .

6 .13  Prior to commissioning fill the heating/cooling system via a filling loop if    

 

 

possible . If this is not possible, the pressurisation unit can be used to fill the  

 

 

system after commissioning has taken place . Depending on the size of the   

 

 

system, this may take a considerable amount of time . The system fill  

 

 

 

function of the unit will stop after 24 hours, if further filling is required,  

 

 

 

reset this function .

 

z

Ensure the heating/cooling system is filled and pressurised to the required  

 

  cold fill pressure, with the water at approximately ambient temperature .

 

z

Ensure the system is dosed with a suitable corrosion inhibitor . Note the  

 

  APU Midi is not designed for dosing chemicals into the system, this must  

 

  be done via other means .

6 .14 

Expansion vessel setting:

 

z

To set or check the expansion vessel charge pressure the lock-shield    

 

  valve between the APU Midi and the vessel must be closed and the  

 

 

  vessel drained using the drain valve .

 

z

A suitable gauge should be used to check the charge pressure . 

 

z

If the charge pressure is too high it can be reduced by releasing air from  

 

  the vessel pre-charge valve or by using a pressure gauge with an integral  

 

  air release valve .

 

z

If the charge pressure is too low a small increase can be provided using a  

 

  car foot pump otherwise an oil free compressor or nitrogen bottle is    

 

 recommended .

 

z

When the correct pressure is set the Schrader valve protective cap must  

 

  be replaced .

 

z

Check the integrity of the pipe-work . Ensure the lock-shield valve  

 

 

  between the system and the expansion vessel is open and the drain    

 

  valve is closed . 

Fig. 19

Retainer

Cable tie

Summary of Contents for CP1-03-04913

Page 1: ...Installation and servicing Midi 135 150 235 250 Digital Pressurisation Unit...

Page 2: ...rated with the front cover in place z In the interests of electrical safety a 30 mA residual current device R C D not supplied should be installed in the supply circuit This may be part of a consumer...

Page 3: ...l cause leakage 1 16 Secure pipework Ensure pipework to and from pump is independently supported clipped to prevent forces being transferred to inlet and outlet branches of the unit Do not secure pipe...

Page 4: ...ny spillage is contained or routed to avoid electrics or areas sensitive to water damage As part of the AB airgap CAT 5 fluid isolation the APU has a weir type overflow on the right hand side water wi...

Page 5: ...nit on either the left or right The pumps are connected to the tank via a rubber connector A pressure transducer monitors system pressure and if a reduction in system pressure is detected the controll...

Page 6: ...which the APU Midi is located is flat and level 3 If possible locate the unit against a wall for added stability 4 If the APU Midi is located in an area that might be subjected to flooding mount the A...

Page 7: ...dance with the current national electrical regulations and installed by a qualified person 5 12 Safety In the interests of electrical safety a 30 mA residual current device R C D not supplied should b...

Page 8: ...for boiler chiller shut down in the event that the APU Midi detects system pressure above the Hi alarm pressure or below the Lo alarm pressure The boiler interlock contact will be open circuit below t...

Page 9: ...to function correctly the following conditions must be met If these conditions have not been met the commissioning process should not continue z Ensure the system connection has been made into the hea...

Page 10: ...ctivity Pump run time Alarm reset 6 18 Setting menu Pass code protected if set The following functions can be set and modified System pressure 2 see Fig 20 Sets the required system pressure Set in 0 1...

Page 11: ...able from 3 to 120 seconds pre set to 3 seconds Increasing this time will reduce un wanted APU Midi operation during rapid system pressure fluctuations circulator pump starts Pump test Forces pump 1 L...

Page 12: ...pressure error and the red error light will illuminate on the front of the APU this is normal z Open the isolation valve on the outlet of the APU and the APU will run and start to fill the system 6 2...

Page 13: ...on the screen may be shown slightly higher than the set pressure whilst the pump is running As soon as the pump stops this displayed reading will settle back to the actual system pressure During the n...

Page 14: ...ng order after a prolonged period of maintainance the following steps should be taken 1 Inspect the APU for signs of damage 2 Check APU tank for debris remove debris and clean tank if needed Debris ma...

Page 15: ...em Activate system fill option to suppress alarm for 24 hours Leak in system Check system for leakage Monitor using system fill volume log reset if needed Increase pump run time limit Activity high al...

Page 16: ...pump operation Float valve operation x Level probe operation x Water condition x Exp vessel pre charge x Comments Service No 2 Date Engineer name Company name Tel No System pressure bar Differential...

Page 17: ...Office Gloucester Road Cheltenham GL51 8NR United Kingdom Object of the declaration Pressurisation Unit The object of the declaration described above is in conformity with the relevant Union harmonisa...

Page 18: ...34...

Page 19: ...com www adey com Produced from recycled material A carbon neutral company All ADEY marks are trademarks of Adey Holdings 2008 Limited Please visit adey com trademarks for a list of ADEY marks Copyrigh...

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