Adey CP1-03-04913 Installation And Servicing Download Page 5

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3  KEY FEATURES

3 .11  The APU Midi comprises of the following main components:-

1 . 

Moulded tank – Main body of the APU, comprising of an integrated water  

 

 

tank with warning pipe and weir overflow and mounting the brass pump  

 

 

assembly, manifold and controller . 

2 . 

Pump assembly – One or two brass peripheral pump units powered by   

 

 

induction motors, with integrated non return valves and venting screw .   

 

 

Mounted into the moulded tank with vibration isolating rubber mounts .

3 . 

Outlet manifold – Brass manifold with pressure transducer used to monitor  

 

 

system pressure and connection to the pump(s) .

4 . 

Programmable controller – Intuitive, user set controller allowing system set up    

 

and easy alarm connection . 

5 . 

Wall mounting plate – Robust stainless steel wall mounting plate allowing  

 

 

quick, easy installation and removal if needed .

6 . 

Moulded cover – Moulded acrylic capped ABS cover retained to the    

 

 

moulded tanks with Dual Lock

TM

 fastening system for quick and easy    

 

 access .

3 .12 

Principle of operation: The pressurisation unit consists of a break tank and  

 

 

one/two peripheral pumps . The break tank is supplied with mains water from  

 

 

either the left or right through a flexible hose connected to a float valve and  

 

 

includes an overflow and weir to maintain an AB air gap in the tank . The unit is  

 

 

connected to the heating/chiller system via another flexible hose which can  

 

 

exit the unit on either the left or right . The pumps are connected to the tank  

 

 

via a rubber connector .

 

A pressure transducer monitors system pressure and if a reduction in system  

 

 

pressure is detected, the controller runs the pumps until the system is re-   

 

 

pressurised to the required pre-set level . If the unit only has a single pump   

 

 

connected it will run continuously until this level is reached, if the unit is a   

 

 

twin pump model the pumps run in duty standby mode (the controller will    

 

 

alternate which pump starts first to even the wear on the pumps) . The pumps  

 

 

are fitted with non-return valves to ensure system pressure is maintained once  

 

 pressurised .

4 INSTALLATION

4 .11 

Fill valve flow restrictor guidelines: The side entry fill valve must be fitted  

 

 

with the correct filter and flow restrictor combination (dependant on the    

 

 

mains water pressure) into the G ½ threaded tail as outlined below:

 

Coloured insert -  To be used for water pressure between 1 and 4 bar

 

White insert - To be used for water pressure above 4 bar

4 .12 

Cold mains feed connection:  The connection to the cold water mains inlet is  

 

 

made using the 15 mm compression flexible hose supplied . Ensure the rubber  

 

 

sealing washer supplied with the hose is installed when the hose is fitted .    

 

 

When tightening ensure the fill valve within the tank is not rotated . If the    

 

 

valve is rotated it may not function correctly with the risk of flooding . The    

 

 

hose is made water tight with a sealing washer on assembly, nip tight to    

 

 

4 to 5 Nm for water tight seal .  

(Do not overtighten) . See Fig . 6 .

1

Fig. 3

2

3

4

5

6

Fig. 4

Fig. 5

Fig. 6

Summary of Contents for CP1-03-04913

Page 1: ...Installation and servicing Midi 135 150 235 250 Digital Pressurisation Unit...

Page 2: ...rated with the front cover in place z In the interests of electrical safety a 30 mA residual current device R C D not supplied should be installed in the supply circuit This may be part of a consumer...

Page 3: ...l cause leakage 1 16 Secure pipework Ensure pipework to and from pump is independently supported clipped to prevent forces being transferred to inlet and outlet branches of the unit Do not secure pipe...

Page 4: ...ny spillage is contained or routed to avoid electrics or areas sensitive to water damage As part of the AB airgap CAT 5 fluid isolation the APU has a weir type overflow on the right hand side water wi...

Page 5: ...nit on either the left or right The pumps are connected to the tank via a rubber connector A pressure transducer monitors system pressure and if a reduction in system pressure is detected the controll...

Page 6: ...which the APU Midi is located is flat and level 3 If possible locate the unit against a wall for added stability 4 If the APU Midi is located in an area that might be subjected to flooding mount the A...

Page 7: ...dance with the current national electrical regulations and installed by a qualified person 5 12 Safety In the interests of electrical safety a 30 mA residual current device R C D not supplied should b...

Page 8: ...for boiler chiller shut down in the event that the APU Midi detects system pressure above the Hi alarm pressure or below the Lo alarm pressure The boiler interlock contact will be open circuit below t...

Page 9: ...to function correctly the following conditions must be met If these conditions have not been met the commissioning process should not continue z Ensure the system connection has been made into the hea...

Page 10: ...ctivity Pump run time Alarm reset 6 18 Setting menu Pass code protected if set The following functions can be set and modified System pressure 2 see Fig 20 Sets the required system pressure Set in 0 1...

Page 11: ...able from 3 to 120 seconds pre set to 3 seconds Increasing this time will reduce un wanted APU Midi operation during rapid system pressure fluctuations circulator pump starts Pump test Forces pump 1 L...

Page 12: ...pressure error and the red error light will illuminate on the front of the APU this is normal z Open the isolation valve on the outlet of the APU and the APU will run and start to fill the system 6 2...

Page 13: ...on the screen may be shown slightly higher than the set pressure whilst the pump is running As soon as the pump stops this displayed reading will settle back to the actual system pressure During the n...

Page 14: ...ng order after a prolonged period of maintainance the following steps should be taken 1 Inspect the APU for signs of damage 2 Check APU tank for debris remove debris and clean tank if needed Debris ma...

Page 15: ...em Activate system fill option to suppress alarm for 24 hours Leak in system Check system for leakage Monitor using system fill volume log reset if needed Increase pump run time limit Activity high al...

Page 16: ...pump operation Float valve operation x Level probe operation x Water condition x Exp vessel pre charge x Comments Service No 2 Date Engineer name Company name Tel No System pressure bar Differential...

Page 17: ...Office Gloucester Road Cheltenham GL51 8NR United Kingdom Object of the declaration Pressurisation Unit The object of the declaration described above is in conformity with the relevant Union harmonisa...

Page 18: ...34...

Page 19: ...com www adey com Produced from recycled material A carbon neutral company All ADEY marks are trademarks of Adey Holdings 2008 Limited Please visit adey com trademarks for a list of ADEY marks Copyrigh...

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