Adey CP1-03-04913 Installation And Servicing Download Page 7

12 

-

-

 13

 -

6 .  The flexible hose and any wiring can be retained in the desired position  

 

 

using cable ties and the two metal cable retention points on the top left  

 

 

and right of the APU tank .  See Figs . 10 & 11 .

7 .  The warning pipe should be connected to a suitable drain via a tundish   

 

 

enabling visual warning of an overflow condition . The overflow fitting is  

 

 

designed to use 19 to 23 mm diameter plastic waste pipe or connect to   

 

 

G ¾ threaded pipe . Ensure there is a demountable joint in the pipe to    

 

 

allow the removal of the APU Midi if needed . 

8 .  Non-return valves, pressure reducing valves and RPZ valves 

MUST NOT  

 

 

be installed between the APU Midi and the heating/cooling system . These  

 

 

devices will prevent the pressure sensor from reading the system pressure  

 

 

and will lead to incorrect operation of the unit .

9 .  The APU Midi should be connected to the system return header along with  

 

 

the expansion vessels as specified in BS 7074 .  See Fig . 12 .

4 .16 

Typical installation diagram: 

4 .17 

Vessel sizing & location: 

1 .  System expansion vessel sizing should comply with the BS 7074 Expansion  

 

 

Vessel sizing calculation .

2 .  The pressurisation unit and expansion vessels should be connected to the  

 

 

system at the same point, to provide a neutral pressure reading .

3 .  A lockshield valve and drain valve should be installed at the inlet of each  

 

 

expansion vessel to allow for servicing .  

5  ELECTRICAL INSTALLATION / EARTHING

5 .11

 Regulations: The electrical installation must be carried out in    

 

 

 

accordance with the current national electrical regulations and    

 

 

installed by a qualified person .

5 .12

 Safety: In the interests of electrical safety a 30 mA residual current  

 

 

 

device (

R.C.D. not supplied) should be installed in the supply circuit .  

 

 

 

This may be part of a consumer unit or a separate unit .

5 .13  Before starting work on the electrical supply ensure power supply is 

 

 isolated .

5 .14

  DO NOT allow the supply cord to contact hot surfaces, including the  

 

 

 

motor shell, pump body or pipework .  The cord should be safely   

 

 

 

routed and secured by cable clips .

5 .15

  Adjacent pipes: Adjacent suction and delivery pipes should be fitted with    

 

 

earthing clamps in accordance with current regulations (Fig . 14) .

5 .16

 Earthing: This appliance must be earthed via the supply cord .

5 .17 

Pipework:  Copper or metallic pipework must have supplementary earth    

 

 

bonding where the continuity has been broken by flexible hoses or plastic    

 

 components .

5 .18

  Additional earthing: Certain installations may require additional earthing    

 

 

arrangements such as equipotential bonding . Reference should be made to  

 

 

the relevant regulations concerning this subject to ensure compliance .

5 .19

 Connections: The APU Midi must be connected to a dedicated fused SPUR via  

 

 

a lockable isolator to avoid unauthorised disconnection .

5 .20  The electrical connection 

must be made adjacent to (not behind) the APU   

 

 

Midi to allow disconnection of the electrical supply should the pump module  

 

 

need to be removed for service or maintenance .

Fig . 12

Fig . 13

APU Midi

Warning pipe

Drain 

valve

Isolation 

valves

Expansion 

vessel

Return 

header

Lockshield 

valve

Drain valve

Earth continuity 

connection

Fig . 14

Flexible 

hoses

Metallic 

pipework

Summary of Contents for CP1-03-04913

Page 1: ...Installation and servicing Midi 135 150 235 250 Digital Pressurisation Unit...

Page 2: ...rated with the front cover in place z In the interests of electrical safety a 30 mA residual current device R C D not supplied should be installed in the supply circuit This may be part of a consumer...

Page 3: ...l cause leakage 1 16 Secure pipework Ensure pipework to and from pump is independently supported clipped to prevent forces being transferred to inlet and outlet branches of the unit Do not secure pipe...

Page 4: ...ny spillage is contained or routed to avoid electrics or areas sensitive to water damage As part of the AB airgap CAT 5 fluid isolation the APU has a weir type overflow on the right hand side water wi...

Page 5: ...nit on either the left or right The pumps are connected to the tank via a rubber connector A pressure transducer monitors system pressure and if a reduction in system pressure is detected the controll...

Page 6: ...which the APU Midi is located is flat and level 3 If possible locate the unit against a wall for added stability 4 If the APU Midi is located in an area that might be subjected to flooding mount the A...

Page 7: ...dance with the current national electrical regulations and installed by a qualified person 5 12 Safety In the interests of electrical safety a 30 mA residual current device R C D not supplied should b...

Page 8: ...for boiler chiller shut down in the event that the APU Midi detects system pressure above the Hi alarm pressure or below the Lo alarm pressure The boiler interlock contact will be open circuit below t...

Page 9: ...to function correctly the following conditions must be met If these conditions have not been met the commissioning process should not continue z Ensure the system connection has been made into the hea...

Page 10: ...ctivity Pump run time Alarm reset 6 18 Setting menu Pass code protected if set The following functions can be set and modified System pressure 2 see Fig 20 Sets the required system pressure Set in 0 1...

Page 11: ...able from 3 to 120 seconds pre set to 3 seconds Increasing this time will reduce un wanted APU Midi operation during rapid system pressure fluctuations circulator pump starts Pump test Forces pump 1 L...

Page 12: ...pressure error and the red error light will illuminate on the front of the APU this is normal z Open the isolation valve on the outlet of the APU and the APU will run and start to fill the system 6 2...

Page 13: ...on the screen may be shown slightly higher than the set pressure whilst the pump is running As soon as the pump stops this displayed reading will settle back to the actual system pressure During the n...

Page 14: ...ng order after a prolonged period of maintainance the following steps should be taken 1 Inspect the APU for signs of damage 2 Check APU tank for debris remove debris and clean tank if needed Debris ma...

Page 15: ...em Activate system fill option to suppress alarm for 24 hours Leak in system Check system for leakage Monitor using system fill volume log reset if needed Increase pump run time limit Activity high al...

Page 16: ...pump operation Float valve operation x Level probe operation x Water condition x Exp vessel pre charge x Comments Service No 2 Date Engineer name Company name Tel No System pressure bar Differential...

Page 17: ...Office Gloucester Road Cheltenham GL51 8NR United Kingdom Object of the declaration Pressurisation Unit The object of the declaration described above is in conformity with the relevant Union harmonisa...

Page 18: ...34...

Page 19: ...com www adey com Produced from recycled material A carbon neutral company All ADEY marks are trademarks of Adey Holdings 2008 Limited Please visit adey com trademarks for a list of ADEY marks Copyrigh...

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