Adey CP1-03-04913 Installation And Servicing Download Page 3

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CHECKLIST

Note:  

Your product may vary slightly from the picture above.

Item Description

Qty Item Description

Qty

APU

1

Fill valve flow restrictor

2

Front cover

1

Rubber hose sealing washer, to 

be used with item C

2

Flexible hose, G ½ 15 mm 

compression

2

Cable tie

2

M6 screw

1

Instruction book

1

Wall mounting plate

1

A

E

C

B

D

H

G

F

I

1  IMPORTANT FACTS: 

READ BEFORE COMMENCING PUMP INSTALLATION

Water storage capacity .

1 .11  The APU Midi has a usable water volume of approximately 8 litres; the length  

 

 

of time the APU takes to pressurise a system will be dependent on the pressure  

 

 

differential between the cold fill and set pressures and also the    

 

 

 

refill rate of the tank

1 .12

  Ensure the pumps are primed as described in the priming section before    

 

 

starting, to avoid causing damage to the pump shaft seal . See Section 6 .26 Hydraulic  

 commissioning .

Water temperature

This unit is designed to pump cold water only which should not exceed the following 

values:

1 .13  The maximum allowable water temperature is 23 

o

C (see Technical Section) .

1 .14  The minimum allowable water temperature is 4 

o

C .

Pipework - General

1 .15 

Do not drill holes or put fastenings into the APU Midi tank, this will  

           cause leakage .

1 .16 

Secure pipework: Ensure pipework to and from pump is independently  

 

 

 

supported & clipped to prevent forces being transferred to inlet and outlet    

 

 

branches of the unit . 

Do not secure pipework to the APU Midi, this will cause  

 

 

damage and possible leakage .

1 .17 

Flux: Solder joints must be completed and flux residues removed prior to APU  

 

 

Midi installation 

(flux damage will void any warranty) .

1 .18 

Pipework design: Care should be taken in the design of pipework runs to    

 

 

minimize the risk of air locks e .g . use drawn bends rather than 90

o

 bends .

1 .19

  DO NOT introduce solder flux to flexible hose, tank, pump or any  

 

 

 

parts manufactured from plastic .

1 .20

  DO NOT allow contact with oil or cellulose based paints, paint    

 

 

 

thinners or strippers, acid based descalents or aggressive cleaning  

 

 

 agents .
1 .21

  DO NOT bend the flexible hose beyond 90

o

 .  It must be installed as  

 

 

 detailed, 

DO NOT kink . See Installation Section 4 .15 .

Plumbing installation regulations

1 .22  The plumbing installation must comply with the current water and building  

 

 regulations .

1 .23  The plumbing installation must be installed by a qualified person .

C

Fig. 1

IMPORTANT:  With the appliance removed from its packaging check for any damage prior 

to installation.  If any damage is found contact ADEY Commercial Ltd within 24 hours of 

receipt.

A

D

Front cover removed for clarity

B

E

Electrical rating 

plate & serial 

number

G

F

H

Summary of Contents for CP1-03-04913

Page 1: ...Installation and servicing Midi 135 150 235 250 Digital Pressurisation Unit...

Page 2: ...rated with the front cover in place z In the interests of electrical safety a 30 mA residual current device R C D not supplied should be installed in the supply circuit This may be part of a consumer...

Page 3: ...l cause leakage 1 16 Secure pipework Ensure pipework to and from pump is independently supported clipped to prevent forces being transferred to inlet and outlet branches of the unit Do not secure pipe...

Page 4: ...ny spillage is contained or routed to avoid electrics or areas sensitive to water damage As part of the AB airgap CAT 5 fluid isolation the APU has a weir type overflow on the right hand side water wi...

Page 5: ...nit on either the left or right The pumps are connected to the tank via a rubber connector A pressure transducer monitors system pressure and if a reduction in system pressure is detected the controll...

Page 6: ...which the APU Midi is located is flat and level 3 If possible locate the unit against a wall for added stability 4 If the APU Midi is located in an area that might be subjected to flooding mount the A...

Page 7: ...dance with the current national electrical regulations and installed by a qualified person 5 12 Safety In the interests of electrical safety a 30 mA residual current device R C D not supplied should b...

Page 8: ...for boiler chiller shut down in the event that the APU Midi detects system pressure above the Hi alarm pressure or below the Lo alarm pressure The boiler interlock contact will be open circuit below t...

Page 9: ...to function correctly the following conditions must be met If these conditions have not been met the commissioning process should not continue z Ensure the system connection has been made into the hea...

Page 10: ...ctivity Pump run time Alarm reset 6 18 Setting menu Pass code protected if set The following functions can be set and modified System pressure 2 see Fig 20 Sets the required system pressure Set in 0 1...

Page 11: ...able from 3 to 120 seconds pre set to 3 seconds Increasing this time will reduce un wanted APU Midi operation during rapid system pressure fluctuations circulator pump starts Pump test Forces pump 1 L...

Page 12: ...pressure error and the red error light will illuminate on the front of the APU this is normal z Open the isolation valve on the outlet of the APU and the APU will run and start to fill the system 6 2...

Page 13: ...on the screen may be shown slightly higher than the set pressure whilst the pump is running As soon as the pump stops this displayed reading will settle back to the actual system pressure During the n...

Page 14: ...ng order after a prolonged period of maintainance the following steps should be taken 1 Inspect the APU for signs of damage 2 Check APU tank for debris remove debris and clean tank if needed Debris ma...

Page 15: ...em Activate system fill option to suppress alarm for 24 hours Leak in system Check system for leakage Monitor using system fill volume log reset if needed Increase pump run time limit Activity high al...

Page 16: ...pump operation Float valve operation x Level probe operation x Water condition x Exp vessel pre charge x Comments Service No 2 Date Engineer name Company name Tel No System pressure bar Differential...

Page 17: ...Office Gloucester Road Cheltenham GL51 8NR United Kingdom Object of the declaration Pressurisation Unit The object of the declaration described above is in conformity with the relevant Union harmonisa...

Page 18: ...34...

Page 19: ...com www adey com Produced from recycled material A carbon neutral company All ADEY marks are trademarks of Adey Holdings 2008 Limited Please visit adey com trademarks for a list of ADEY marks Copyrigh...

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