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4.6 How to mount the UEL on a safety approach mast

4.6.1 Introduction

When the UEL has to be installed at more than 2 meters (6.7 feet) above ground level, a safety approach mast with a 60 mm

O.D. top piece must be used.

4.6.2 Procedure

1. UEL-1-150 steady burning light

UM-4020 / AM02-630e, Rev. 2.0, 2020/05/19

15

Copyright

©

ADB Safegate, All Rights Reserved

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Summary of Contents for UEL-1-120

Page 1: ...tensity Unidirectional Elevated Light for Approach Threshold and Runway End and for Sequenced Flashing Lights SFLS Runway Threshold Identification RTILS Systems User Manual UM 4020 AM02 630e Rev 2 0 2020 05 19 ...

Page 2: ......

Page 3: ...require such new parts to be furnished ADB SAFEGATE s liability under no circumstances will exceed the contract price of goods claimed to be defective Any returns under this guarantee are to be on a transportation charges prepaid basis For products not manufactured by but sold by ADB SAFEGATE warranty is limited to that extended by the original manufacturer This is ADB SAFEGATE s sole guarantee an...

Page 4: ...nt Allowing unskilled personnel to perform any task on or with the equipment ADB SAFEGATE BV This manual or parts thereof may not be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording nor otherwise without ADB SAFEGATE BV s prior written consent This manual could contain technical inaccuracies or typographical errors ADB ...

Page 5: ...npacking 9 4 2 2 Electrical connection 9 4 2 3 Elevation and azimuth setting angles 9 4 3 Equipment required for installation 10 4 3 1 Equipment required but not supplied 10 4 4 How to mount the UEL at ground level 10 4 4 1 Introduction 10 4 4 2 Procedure 10 4 4 3 Illustration 12 4 5 How to mount the UEL on a 60 mm O D conduit 12 4 5 1 Introduction 12 4 5 2 Procedure 13 4 5 3 Illustration 14 4 6 H...

Page 6: ...nd Exploded Views 29 8 1 Introduction 29 8 2 Assemblies 29 8 2 1 Spare Parts 29 8 2 2 Ordering code UEL 29 8 2 3 Spare Parts and numbers 30 8 3 Exploded views 31 8 3 1 UEL 1 150 31 8 3 2 UEL 1 120 32 A 0 SUPPORT 33 A 1 ADB SAFEGATE Website 33 A 2 Recycling 33 A 2 1 Local Authority Recycling 33 A 2 2 ADB SAFEGATE Recycling 34 High Intensity Unidirectional Elevated Light for Approach Threshold and R...

Page 7: ...rve this warning may result in personal injury death or equipment damage ARC Flash may cause blindness severe burns or death WARNING Wear personal protective equipment Failure to observe may result in serious injury WARNING Do not touch Failure to observe this warning may result in personal injury death or equipment damage CAUTION Failure to observe a caution may result in equipment damage Qualifi...

Page 8: ...ety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit Failure to follow this instruction can result in serious injury or equipment damage Additional Reference Materials Important Information IEC International Standards and Conformity Assessment for all ele...

Page 9: ...vices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Never operate equipment with a known malfunction Do not attempt to operate or service electrical equipme...

Page 10: ... SAFEGATE equipment are permitted to service this equipment An open airfield current circuit is capable of generating 5000 Vac and may appear OFF to a meter Never unplug a device from a constant current circuit while it is operating Arc flash may result Disconnect and lock out electrical power Always use safety devices when working on this equipment Follow the recommended maintenance procedures in...

Page 11: ...mpliance with FAA E 982 specification for the general functional constructional requirements and with AC150 5345 46B for mechanical environmental properties This light also complies with NATO STANAG 3316 Operation beyond the limitations mentioned in those specifications may result in degradation of performance damage or failure of components or hazardous conditions For more information see www adb...

Page 12: ...High Intensity Unidirectional Elevated Light for Approach Threshold and Runway End and for Sequenced Flashing Lights SFLS About this Manual 6 Copyright ADB Safegate All Rights Reserved ...

Page 13: ...burning unidirectional elevated light The UEL 1 120 is a flashing unidirectional elevated light used in a flashing system in combination with the control cabinets FCU Note Refer to the exploded views see Exploded views 3 1 3 Installation They are shipped ready for installation and can be mounted in three different ways on any support with a 60 mm outer diameter mounting interface At ground level O...

Page 14: ...of the UEL Type UEL 1 150 UEL 1 120 Input 6 6 A 400 V through FCU cabinet Rated lamp life 1000 hours 3 600 000 flashes Temperature range 55 C to 55 C 55 C to 55 C Humidity up to 100 up to 100 Protection class IP 44 IP 44 Altitude Sea level to 3000 m Sea level to 3000 m Wind Velocities up to 560 km hr Velocities up to 560 km hr Weight Approx 1 7 kg Approx 2 0 kg 3 2 4 References Note For ordering c...

Page 15: ...he cable insulation 3 Unpack the light assembly at the installation site to avoid damage during transportation and handling 4 2 2 Electrical connection The UEL 1 150 light assemblies are designed for connection to 6 6 or 20 Amps series circuits via one FAA L 830 or L 831 isolation transformer type ADB RST with a nominal secondary current of 6 6A Refer to ADB cat leaflet A 06 110 or Instruction man...

Page 16: ...plug 1 light Primary connector kit 1 pole 1 light Secondary connector kit 2 pole 1 light Natural hydraulic vacuum silicone grease 7850 42 210 A R Scotch N 33 electrical tape 7637 55 123 A R Standard leveling device 1570 05 410 A R Electronic leveling device 1570 05 400 A R CN Order Number A R As requested Notes supplied with some versions of the UEL 4 4 How to mount the UEL at ground level 4 4 1 I...

Page 17: ...ee Orientation and elevation settings g Once the position of the light is correct put the optical cartridge back in place h Connect the lamp to the fast on connectors CAUTION To avoid short circuits make sure to slip the insulation sleeves over the fast on connectors i Close the light fitting 2 UEL 1 120 flashing light The following table instructs you on how to install the UEL 1 120 at ground lev...

Page 18: ...4 5 1 Introduction The UEL is mounted on a piece of aluminum conduit with 60 mm O D with a maximum length of 2 meters The conduit is fastened in a breakable coupling which in turn is screwed into a conduit elbow or on a base cover High Intensity Unidirectional Elevated Light for Approach Threshold and Runway End and for Sequenced Flashing Lights SFLS Installation 12 Copyright ADB Safegate All Righ...

Page 19: ...into the stress reliever 6 Note In case of a top light the two cables should be clamped into the cable stress reliever e Cut the two core cable in the light fitting to the right length maintaining sufficient slack to easily connect it to the lamp with the cartridge hinged down Crimp the fast on connectors on the cores of the cable Slip the insulation sleeves over the cores of the cable f Adjust th...

Page 20: ...nt slack to easily connect the cable to the connector Connect the cable to the connector f Adjust the position of the light unit see Orientation and elevation settings g Once the position of the light is correct put the optical cartridge back in place h Insert the lamp connector back in place i Close the light fitting 4 5 3 Illustration The illustration below gives an overview of the procedure des...

Page 21: ...n the UEL has to be installed at more than 2 meters 6 7 feet above ground level a safety approach mast with a 60 mm O D top piece must be used 4 6 2 Procedure 1 UEL 1 150 steady burning light UM 4020 AM02 630e Rev 2 0 2020 05 19 15 Copyright ADB Safegate All Rights Reserved ...

Page 22: ...onnect the lamp to the fast on connectors CAUTION To avoid short circuits make sure to slip the insulation sleeves over the fast on connectors h Close the light fitting 2 UEL 1 120 flashing light The following table instructs you on how to install the UEL 1 120 on a safety approach mast a Before installing the light install a 5 core cable coming from the FCU cabinet to the top of the mast accordin...

Page 23: ...g Insert the lamp connector back in place h Close the light fitting UM 4020 AM02 630e Rev 2 0 2020 05 19 17 Copyright ADB Safegate All Rights Reserved ...

Page 24: ...High Intensity Unidirectional Elevated Light for Approach Threshold and Runway End and for Sequenced Flashing Lights SFLS Installation 18 Copyright ADB Safegate All Rights Reserved ...

Page 25: ...place Tighten the securing screw 3 Set the elevation angle on the setting device and the azimuth toe in angle on the sighting device Note Refer to ICAO Annex 14 to know the correct elevation and toe in angles in function of the light and its position 4 Level the light approximately to allow the azimuth orientation of the light 5 Set the light in the correct direction using the sighting device aimi...

Page 26: ...e measurement when the mast is tilted to the ground 5 3 3 Procedure The following table instructs you on how to work with the device 1 Lower the mast Note See instruction manual of the supplied masts 2 If the mast has been correctly installed i e its tilting axis is perpendicular to the center line a light with 0 toe in will have its front surface fully horizontal when the mast is tilted over 90 d...

Page 27: ...screws Tighten the screws sufficiently to avoid any play but do not overtighten them Once this is done secure the two counter nuts Note While doing the correction two measurements means are usable The elevation scale on the side of the light body coarse measurement The leveling device itself by taking a measurement before and after correction fine measurement 7 Raise the mast and repeat the operat...

Page 28: ...ystem WARNING Errors shall be corrected and the system shall not be put in operation until it has been found satisfactory during the flight test High Intensity Unidirectional Elevated Light for Approach Threshold and Runway End and for Sequenced Flashing Lights SFLS Orientation and elevation settings 22 Copyright ADB Safegate All Rights Reserved ...

Page 29: ...the fixture can not be energized by remote means Interval Check Action Daily Lamp failure Replace lamp Dimly burning lamp Replace lamp if discolored blackened or distorted Broken lens Replace optical cartridge Weekly Obtrusion of the light beam by vegetation 1 Remove vegetation 2 Use weed killer Dirty lens Clean with glass cleaner Monthly Fixture misalignment Straighten level and align fixture Sem...

Page 30: ...he UEL 1 120 by unscrewing the four fixation screws b Clean the cartridge and especially the front glass 1b check the condition of the reflector 1c the gaskets 1a and 1d and the spring 7 and replace if needed c Carefully install the new lamp in the keyed aperture at the rear of the optical cartridge on the UEL 1 120 retighten the four screws The optical cartridge is now ready to be used again CAUT...

Page 31: ... done in the maintenance base 1 Remove the optical cartridge 1 from the light 2 Remove the lamp 2 3 Slide the front gasket 1a around the front of the cartridge This releases the reflector 1c and the front glass 1b 4 Reassembly is done in the opposite order UM 4020 AM02 630e Rev 2 0 2020 05 19 25 Copyright ADB Safegate All Rights Reserved ...

Page 32: ...nt glass has a structure spreading the light created by lines on the internal surface Therefore it is important that those lines be positioned vertically and not horizontally 6 4 2 Illustration The illustrations below clarify the procedure described above High Intensity Unidirectional Elevated Light for Approach Threshold and Runway End and for Sequenced Flashing Lights SFLS Maintenance 26 Copyrig...

Page 33: ...om of the optical cartridge is not obstructed Deteriorated wire insulation Replace wires Defective isolation transformer Check transformer secondary current in short circuit with true RMS Ammeter Short lamp life UEL 1 150 Too high current lamp will have black burns Check output current of isolating transformer at full brightness Current should not exceed 6 7 A Replace transformer if defective if n...

Page 34: ...High Intensity Unidirectional Elevated Light for Approach Threshold and Runway End and for Sequenced Flashing Lights SFLS Troubleshooting 28 Copyright ADB Safegate All Rights Reserved ...

Page 35: ... stock of spare parts to maintain the fittings It will mainly consist of consumables like lamps gaskets etc Other components that may need replacement such as front glasses hardware and sub assemblies should be stocked in smaller quantities The stock should also contain some optical cartridges and complete fittings of each type 8 2 2 Ordering code UEL UM 4020 AM02 630e Rev 2 0 2020 05 19 29 Copyri...

Page 36: ...25 2990 48 340 2990 48 340 4071 99 540 1 1 1 1 Lamp Connection kit 6120 00 010 6120 00 010 6120 00 010 10 Flasher Trigger PCB 1590 03 512 1 4a Levelling screw M6 x 40Stainless steel DIN 933 7100 08 593 7100 08 593 7100 08 593 7100 08 593 100 4b M6 Nut for levelling screw Stainless steel 7150 53 220 7150 53 220 7150 53 220 7150 53 220 100 Cable clamp 4071 95 992 4071 95 992 4071 95 992 4071 95 992 ...

Page 37: ...8 3 Exploded views 8 3 1 UEL 1 150 The illustration below shows the exploded view of the UEL 1 150 UM 4020 AM02 630e Rev 2 0 2020 05 19 31 Copyright ADB Safegate All Rights Reserved ...

Page 38: ... shows the exploded views of the UEL 1 120 High Intensity Unidirectional Elevated Light for Approach Threshold and Runway End and for Sequenced Flashing Lights SFLS Assemblies and Exploded Views 32 Copyright ADB Safegate All Rights Reserved ...

Page 39: ...rt then company name prefer customer id number Contact phone number and email address Product with part number preferable or product number Have you reviewed the product s manual and troubleshooting guide Do you have a True RMS meter available and any other necessary tools Be located with the product ready to troubleshoot Note For more information see www adbsafegate com or contact ADB SAFEGATE Su...

Page 40: ...ny customer equipment and returned will be accepted for our recycling program All items returned must be clearly labelled as follows For ROHS WEEE Recycling Sender contact information Name Business Address Phone number Main Unit Serial Number ADB SAFEGATE will continue to monitor and update according for any future requirements for EU directives as and when EU member states implement new regulatio...

Page 41: ... 40 699 17 00 Fax 46 0 40 699 17 30 Email marketing adbsafegate com Internet www adbsafegate com ADB SAFEGATE Airfield Technologies Ltd China ADB SAFEGATE China Unit 603 D Block CAMIC International Convention Center No 3 Hua Jia Di East road ChaoYang district Beijing 100102 P R China Contact Tel 86 10 8476 0106 Fax 86 10 8476 0090 Email china safegate com Internet www adbsafegate com ADB SAFEGATE ...

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