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TECH TANK

 3

POS REFERENCE 

DESCRIPTION 

Q.TY

1 TT010 

TANK 

1

TT04 

RELIEF VALVE1” BSP/G 

1

OR006 

O-RING 4112 

1

121500700000 

FILTER FLT 25 

1

TUB002 

BOCCOLA PRESSATUBO Ø 25 

2

20152500000 

TRANSPARENT SPIRALED HOSE Ø25 PVC  

1

240015025000 

HOSE STEM 1X25 O-RING 3118 NBR 

1

13001015 

SCREW TCCE M8X16 ZNB ISO 4762 

2

INCH0002 

TANK ADAPTOR 2” BSP/G 

1

10 

18001008 

O-RING 3118 NBR 

1

11 

INCH0034 

SWIVEL 3/4” BSP/G  

1

12 

250151500200 

BRASS ELBOW 90° 3/4” BSP-G M-F  

1

13 

TT008 

VALVE 3/4” BSP/G M/F 

1

14 

PUMP C-TECH 40 

1

 

AC400200 

AC - TECH 40 L 230 V 

-

 

DC402400 

DC - TECH  40L12V 

 

DC404400 

DC - TECH  40L 24 V 

-

15 

250161500200 

BRASS CURVED NIPPLE 3 PZ 3/4” BSP-G  

1

16 

250053254000 

BRASS NIPPLE 1’’-3/4’’M 

1

17 

ILG00D 

IN-LINE DIGITAL FLOWMETER 

1

18 

240015020000 

HOSE STEM 1”X19 + O-RING 3118 NBR 

2

19 

TUB001 

ALUMINUM BUSHING Ø19 (B28X30) 

2

20 

201015005000 

DISCHARGE HOSE Ø19 X 4M 

1

21 

2715010000000 

AUTOMATIC NOZZLE 60L 

1

SPARE PARTS MANUAL

REPAIR KITS

KIT - 40 

 

KIT40

KIT BY PASS 40-45 

 

KITBY40-45

OPERATIONAL PROBLEMS

 

(See Figures 5, 6 & 7)

Relieve pressure by opening the nozzle and draining the hose, and 
disconnect power before servicing pump.

PROBLEM

POSSIBLE CAUSE

SOLUTION

Pump won’t 
prime.

1. Suction line problem

2. Outlet is blocked

3. Bypass valve open

4. Vanes are sticking

5. Excessive rotor 
and/or vane wear

Check for leaks or obstruction in suc-
tion hose or pipe;
Check to make sure outlet hose 
and nozzle are clear and operating 
correctly;
Remove and inspect valve; must 
move freely & free of debris;
Check vanes and slots for nicks, 
burrs and wear;
Replace rotor and vanes;

Pump hums but 
won’t dispense 
fluid.

1. Dirt or rust in pump 
cavity
2. Broken rotor key
3. Motor failure

Clean out pump cavity;

Remove all debris & replace key;
Return to place of purchase;

Low Flow.

1. Excessive dirt in filter
2. Restriction on the  
  outlet or in the inlet
3. Excessive rotor or 
  vane wear
4. Low fluid level

Remove and clean or replace filter;
Long and small ID hoses, filters, and 
automatic nozzles will reduce the flow 
rate. Use higher flow components;
Replace rotor and vanes;
Fill tank;

Pump runs 
slowly.

1. Incorrect voltage
2. Vanes sticking

3. Wiring problem
4. Motor problem

Check incoming power;
Check vanes and slots for nicks, 
burrs and wear;
Check for loose connections;
Return to place of purchase;

Motor surface 
temperature 
gets hotter than 
100°C (212°F).

1. Fluid is too thick
2. Motor ran more than 
30 minutes

3. Excessive dirt in filter
4. Blocked pump rotor

Fluid must not be thicker than diesel 
fuel;
Motor is designed for a maximum 
“on” time of 30 minutes. Motor must 
be allowed to cool down before using 
again (except for model PA1 60);
Remove and clean filter;
Clean and check rotor and vanes;

Motor will not 
turn on.

1. Battery dead or low  
  (pump 12-24V)
2. Fuse in power cord  
  is blown (pump 
 12-24V)

3. Switch failure

Check battery;

A blown fuse often indicates a prob-
lem with the free rotation of the mo-
tor. Inspect for dirt or debris in pump 
cavity. Replace fuse with a standard 
automobile fuse with same value;
Replace switch;

Liquid leaks.

1. Bad o-ring gaskets
2. Dirty shaft seal
3. Bad shaft seal
4. Incompatible fluid

5. Loose fasteners

Check all o-ring gaskets; 
Clean seal and seal cavity;
Replace seal;
The liquid must be compatible with 
HNBR seals and cast iron;
Tighten fasteners;

NOTICE: ANY MODIFICATION PERFORMED ON THE UNITS WITH-
OUT “ADAM PUMPS” WRITTEN PERMISSION WILL AUTOMATI-
CALLY VOID ANY GUARANTEE AND FREE “ADAM PUMPS” FROM 
ANY KIND OF RESPONSIBILITY.

Summary of Contents for TECH TANK 210L

Page 1: ...cabinets meter DC and AC pumps accessories repair kit MANUAL OPERATION AND MAINTENANCE TECH TANK 210L 440L ...

Page 2: ...man consumption Not for dispensing water Not for continuous duty applications EC COMPLIANCE STATEMENT ADAM PUMPS ITALIA SPA Via della Resistenza 46 48 41011 Campogalliano Modena Italy states This system has been designed for stocking transport and transfer of diesel fuel for vehicles or machines see forbidden use paragraph The flow comply with the Directive for Machines 89 392 CEE 91 368 CEE 93 44...

Page 3: ...TECH TANK 1 DISCHARGE HOOSE C TECH 40 PUMP IN LINE DIGITAL FLOWMETER RELIEF VALVE FILLER PLUG AUTOMATIC NOZZLE 60L CAP 2 TRANSFER GROUP COMPONENTS SUCTION OPENING CHIUSING VALVE ...

Page 4: ...e a fire Do NOT use a patch cord to extend the power cables OPERATIONS AVOID HAVING PUMP RUNNING DRY FOR MORE THAN 3 MINUTES a Opentankcover b Beforeusingthesystem cleannozzleandhosefromdirt c Insertthenozzleintothattobefilledup d Connecttheelectricalcabletopowersupplyasexplainedinpara graph ELECTRICALINSTALLATIONafterhavingverifiedthatpump switchisonOFF O e Openthevalvelocatedatpumpinlet f Switch...

Page 5: ...ey 3 Motor failure Clean out pump cavity Remove all debris replace key Return to place of purchase Low Flow 1 Excessive dirt in filter 2 Restriction on the outlet or in the inlet 3 Excessive rotor or vane wear 4 Low fluid level Remove and clean or replace filter Long and small ID hoses filters and automatic nozzles will reduce the flow rate Use higher flow components Replace rotor and vanes Fill t...

Page 6: ...5 8 1 18 4 6 19 5 16 7 2 9 8 3 19 11 10 12 13 20 17 21 18 15 14 4 TECH TANK TECH TANK ...

Page 7: ... N 1 1 3 1 C VERSIONS TECH TANK STANDARD 12v CC 24v CC 230v CA Voltage V 12 24 230 Flow l min 40 40 40 Cable m 4 4 2 Shut off valve sì sì sì Filler plug 2 2 2 Discharge hose m Ø 4 5 Ø 19 4 5 Ø 19 4 5 Ø 19 Nozzle automatic automatic automatic Meter no no no Safety valve vent 1 1 1 TECH TANK TOP 12 v CC 24v CC 230v CA Voltage V 12 24 230 Flow l min 40 40 40 Cable m 4 4 2 Shut off valve sì sì sì Fill...

Page 8: ...R Ø77 231501700000 231501700000 1 3 PLATE AC DC TECH 40 DC006 DC006 1 4 SAVE CAP THREAD Ø25 163013300000 163013300000 2 5 BY PASS CAP 71000521 71000521 1 6 BY PASS SPRING Ø21 4X42 71008006 190110000000 2 7 BY PASS VALVE 71000520 71000520 1 8 SEALING RING Ø19 12010031000 12010031000 1 9 O RING 2212 NBR 18001014 18001014 1 10 PLASTIC KEY 71000517 71000517 1 11 ROTOR Ø45 61000003 61000003 1 12 VANE 7...

Page 9: ...1 6 SWITCH HOLDER AC DC TECH 40 DC002 DC002 DC002 1 7 RIGHT SIDE AC DC TECH 40 DC004 DC004 DC004 1 8 LEFT SIDE AC DC TECH 40 DC003 DC003 DC003 1 9 SWITCH ON OFF 11X30 190050070000 190050070000 190050070000 1 10 SCREW TCCE M5X12 ISO 4762 13001013 13001013 13001013 2 11 FACEPLATE AC DC TECH 40 MA022 MA022 MA023 1 12 CABLE WITH CLAMP 2M FIG 8 17001010 17001010 1 13 FUSIBLE 30A FIG 8 190170150000 1901...

Page 10: ...eter has a double Reed switch system to avoid false readings due to vibrations or erroneous installation and turbine reverse rotation The meter is threaded 1 BSP P female both at inlet and out let Sealing is made using O ring 30x3 70Sh 1 2 3 2 5 It is necessary if not already installed in the system to install a filter or screen of at least 40 mesh prior to the flow meter 3 2 1 ELECTRICAL WIRING F...

Page 11: ...m will scroll between last 5 transactions To go back to partial screens wait 10 seconds without pressing buttons 3 4 0 SCROLLING THROUGH 5 MAIN SCREENS Starting from the Partial screen and at each time button is pressed following screens sequence will be displayed 1 Total preceded by message Total Litres 2 Total period preceded by message TotPer 3 Tank Stock preceded by message Stock 4 Minimum sto...

Page 12: ...seconds until the partial screen I displayed 3 4 4 TANK STOCK SCREENS WITH MESSAGE STOCK displays 5 digits no decimal place settable at maximum 65000 litres Such number identifies the minimum stock in the tank under which the meter will display the alarm To set this alarm level go to Alert screens and press button Value on display will start blinking and will be then modifiable increasing the valu...

Page 13: ...id after dis assembly at different temperature or after signif icant wear A proving container or a container of KNOWN volume will be needed for the calibration procedure It is recommended that the container volume be at least 19 liters 5 gallons 18 16 14 12 16 18 5 ATTENTON the system does not allow a cali bration if quantity transferred is under 5 litres Calibration procedure 1 Starting from Part...

Page 14: ...ed to new calibration TOTAL and TOTAL PERIOD will remain unchan ged CUSTOM UNIT OF MEASURE Default factory setting is decalitre 1 10 litre This value can be configured as follows 1 Repeat operations 1 to 5 from paragraph 3 5 3 Selecting unit of measure 2 Once the choice of custom has been confir med pressing button the meter will propose the default value blinking 0 100 To obtain such a coefficien...

Page 15: ...isualize first transaction in history visualize total of first two transactions in history visualize total of first three transactions in history visualize total of first four transactions in history visualize total of all transactions in history visualize total Total visualize period total totPer reset period total totPer visualize the Stock situation modify the value in Stock visualize minimum s...

Page 16: ...l be low It will be necessary to change batteries 1 Rimove the 4 screws on the back of the meter 2 Exchange the 2 batteries with 2 AAA 1 5V alkali ne batteries 3 Reposition the body on the cover taking care of not squeezing wires 4 Screw the 4 screws to tighten the body to the cover 4 2 CLEANING THE TURBINE The meter has 2 magnets fitted into the turbine This magnets could attract metallic powders...

Page 17: ...rbine 2 verify thanks to the arrow on the meter that it i correctly fitted on the line 3 contact your supplier to get an Exchange board 4 rotate the turbine by 180 1 change bat teries 2 verify batteries positioning 1 verify technical data on pump flow rate 2 calibrate 3 verify that pump is not sucking air 4 clean magnets 4 3 STOCK If the meter has to be positioned in stock for a while clean it car...

Page 18: ...4 3 METER COVER TF035 1 4 ELECTRONIC PCB TF046 1 5 SCREWS M3 VT010 1 6 BATTERY AAA TF048 2 7 O RING OR018 1 8 BODY DIFLOW INLINE TF036 1 BODY DI FLOW INLINE UREA TF042 9 TURBINE SHAFT TF039 1 10 TURBINE HOLDER TF038 2 11 TURBINE TF037 1 12 MAGNET TF040 2 13 SELF BLOCKING BOLT VT009 1 14 SCREW M3 X 12 VT011 1 16 TECH TANK ...

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