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checked using a high powered flashlight.

Twisted and crossed hoisting cables

Power cord tangled with hoisting cables

If nothing is found or it is not easily correctable, call
Holophane at (740) 345-9631 and ask for the Field
Service Department.

3.1  Portable Drive Motor Set Up and Adjustment for
Operation

3.1.1

  Remove handhole covers.

3.1.2

  Turn off the circuit breaker.

WARNING

Do not break and make the circuit using the plug and
connector. Use the circuit breaker.  Failure to do so
may result in electrical shock.

3.1.3

  Disconnect the circuit breaker cord from the main

power cord and connect it to the plug on the portable
drive motor or transformer as required.

3.1.4

  Turn on the circuit breaker.  Unwind enough

winch cable to attach the winch cable hook to the U-
shaped bail of the clevis.  If required, swing down the
fold-down legs on the power unit and latch them in
place.

3.1.5

  Disconnect the safety cable and attach the winch

cable to the U-shaped bail of the clevis through the
bottom handhole.  When the safety cable is discon-
nected bring it out through the top handhole to avoid
tangling with the winch cable.

WARNING

Proceed carefully with the following steps.  The LD ring
and its load are now supported by the device’s latches.
Do not unlatch the device until the power unit is se-
curely installed in the pole.

3.1.6

  The power unit can now be used to pull itself into

the lower handhole.  Rotate the drum switch to the
“FOR” position. The tongue of the power unit will be
pulled toward the bottom handhole.  Lock the portable
drive motor in  position with the hook and hand knob.
(See Fig. 22).

H O L O P H A N E

High Mast
Lowering Devices

SECTION III

OPERATING INSTRUCTIONS

EVERY PERSON WHO INTENDS TO OPERATE THE LOWERING DEVICE SHOULD READ COMPLETELY
AND UNDERSTAND FULLY THESE INSTRUCTIONS BEFORE OPERATING THE DEVICE.

3.0  General Comments

3.0.1

  The portable drive motor is provided with a twenty

foot long remote control cord and switch.  This permits
the operator to stand a safe distance from the pole while
operating the device.

WARNING

Operate the lowering device only while standing at the
maximum distance from the pole allowed by the twenty
foot long remote control cord. Failure to follow this
procedure may result in injury or death.

3.0.2

  The Holophane portable drive motor is supplied

with two built-in safety features which are incorporated
to prevent excessive torque from being applied to the
winch input shaft.  These are:

a.

a factory-set torque limiting clutch,

b.

a shear pin which breaks below a predetermined
torque limit, higher than the torque limiting clutch
setting.

These two torque limiting features are for the protection
of both equipment and operating personnel.

WARNING

Do not expose the torque limiter or shear pin to damag-
ing elements or mistreatment such as sand, mud, salt
spray or other conditions which could render either
safety mechanism inoperable. Do not attempt to adjust
the torque limiting clutch or replace the shear pin. If
repairs are necessary, replace damaged equipment
with replacement components from Holophane. Failure
to follow these warnings may result in injury or death.

3.0.3

  If the shear pin breaks, call Holophane at (740)

345-9631 and ask for the Field Service Department.
(See Paragraph 4.3 for the torque limiter assembly
replacement)

3.0.4

  If the torque limiter releases before the mounting

ring reaches the top of the pole, this is an indication
that either there is something causing the lowering
device to require an abnormally high lift force to operate
or that the clutch is releasing at an abnormally low
torque level.  Carefully try to determine if there is
something wrong with the lowering device that is
causing an abnormally high input torque requirement.  A
couple of possible problems are as follows and can be

17

Summary of Contents for Holophane 15

Page 1: ...ity Brands Lighting Inc assumes no responsibility for claims arising out of improper or careless installation or handling of its products 2010 Acuity Brands Lighting Inc All rights reserved 6 03 13 AB...

Page 2: ...hane Refer to the manual number in the lower right corner of this page Less detailed information regarding installation operation and main tenance of Holophane Lowering Devices is available in VHS vid...

Page 3: ...ting and maintenance personnel must read and understand completely Sections III and IV 3 Additional copies of this manual are available from Holophane 4 To expedite information and service call 740 34...

Page 4: ...ons Section III Operating Instructions Section IV Maintenance Instructions 4 1 LUBRICATION 4 2 REPLACING THE WINCH CABLE 4 3 PORTABLE DRIVE MOTOR SHAFT REPLACEMENT 4 4 POWER CORD REPLACEMENT 4 5 LUMIN...

Page 5: ...junction box one per Clevis assembly with coiled hoisting cables one per Circuit breaker assembly and enclosure one per Luminaire mounting arms quantity as required Safety cable and stringing hook one...

Page 6: ...GR1129 4...

Page 7: ...2 2 3 Unpack the junction box with the main power cord and place near the top of pole Uncoil the power cord halfway down along the pole and back to the top Uncoil in a manner that will not leave the...

Page 8: ...on the power cable just under the clevis plate The location of the clamp is not critical at this time The clamp will be repositioned after the pole is erected NOTE Double check for crossed or wrapped...

Page 9: ...side the pole Make sure the clevis pin is secured with a cotter pin See Figure 8 The stringing hook keeps the clevis from being pulled back up the pole while rigging the hoisting cables and holds the...

Page 10: ...forced out and may be discarded 2 4 7 Repeat the steps in paragraphs 2 4 4 through 2 4 6 5 for the remaining two cables CAUTION Make sure all the hoisting cables are seated in their respective pulley...

Page 11: ...the ring at the location immediately adjacent and to the right of the power cord slot See Figure 14 2 5 4 Install the junction box onto the left side of the junction box arm using the four 1 4 20 nuts...

Page 12: ...luminaires mount the FAA marker at any vacant luminaire mounting position Counterweight locations Mount counterweight at these locations for lowering devices with 2 3 and 4 luminaires IMPORTANT The co...

Page 13: ...g near the power cord strain plate The rope length must be at least the length of the pole This will be used to apply downward force on the ring in the event that the size and length of the power cord...

Page 14: ...Do not unhook the stringing hook until the power unit is firmly installed in the pole Do not leave this too long since it can become entangled with the winch cable Reference the wiring diagram insert...

Page 15: ...The device complete with luminaires 2 7 4 The portable drive motor can now be used to pull itself into the lower handhole Rotate the switch to the FOR position The tongue of the power unit will be pul...

Page 16: ...uit breaker cord from the portable drive motor or transformer and connect it to the main power cord in the pole 2 8 12 Remove the portable drive motor place the manual in the plastic pouch provided an...

Page 17: ...SINGLE CIRCUIT WIRING DIAGRAMS GR1164 GR1165 GR1166 15...

Page 18: ...DOUBLE CIRCUIT WIRING DIAGRAMS GR1167 GR1168 16...

Page 19: ...BEFORE OPERATING THE DEVICE 3 0 General Comments 3 0 1 The portable drive motor is provided with a twenty foot long remote control cord and switch This permits the operator to stand a safe distance f...

Page 20: ...not break and make the circuit with the plug and connector Use the circuit breaker Failure to use the circuit breaker may result in electrical shock 3 3 1 Turn off the circuit breaker 3 3 2 Disconnect...

Page 21: ...release to OFF as soon as the latch flags rotate perpendicular to the ring See Figure 27 3 4 4 Unwind the winch just enough to remove tension from the winch cable 3 5 Final Steps 3 5 1 Loosen the han...

Page 22: ...then discard the cable 4 2 3 Attach the new cable obtained from Holophane in the same manner that the old cable was attached 4 2 4 While rewinding the winch wrap as tightly and neatly as possible to a...

Page 23: ...ring approxi mately 10 ft while keeping tension on the old cord Then lower the ring and the cord will come down with it HOLOPHANE High Mast Lowering Devices SECTION IV 4 4 13 Disconnect the old cord...

Page 24: ...HOLOPHANE High Mast Lowering Devices SECTION V ATTACHMENTS 22...

Page 25: ...IM 187 E 1 13 2013 Acuity Brands Inc Visit our web site at www holophane com Acuity Lighting Group Inc Field Service Department P O Box3004 Newark OH43058 3004 Printed in USA...

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