ACS contsys Thermocont TS4S Manual Download Page 2

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ACS-CONTROL-SYSTEM GmbH

l Lauterbachstr. 57 l D-84307 Eggenfelden l www.acs-controlsystem.de l [email protected]

You have purchased a high-grade and modern measuring device of ACS-CONTROL-SYSTEM GmbH.

We want to give thanks for your purchase and for your confidence to us.

The actual technical manual includes instructions for installation, electrical connection and inauguration,

as well as the technical data of the device.

Modifications, that answer the purpose of the technical progress, are reserved by

ACS-CONTROL-SYSTEM GmbH without prior notice.

If a question occurs, that can‘t be answered by the listed informations, please call on our technicians

team in Eggenfelden Tel: +49 8721/ 9668-0 or

[email protected]

Summary of Contents for Thermocont TS4S

Page 1: ...ection class IP65 IP67 Wide environmental temperature range 40 C to 85 C Long term stable temperature sensor platinum Pt100 class A DIN EN 60751 Increased process safety and cost saving by self supervising measuring system for drift monitoring and redundancy function High accuracy characteristic deviation 0 5 of measuring range Short response time Integrated evaluation electronic Digital display f...

Page 2: ... us The actual technical manual includes instructions for installation electrical connection and inauguration as well as the technical data of the device Modifications that answer the purpose of the technical progress are reserved by ACS CONTROL SYSTEM GmbH without prior notice If a question occurs that can t be answered by the listed informations please call on our technicians team in Eggenfelden...

Page 3: ...e 10 5 Operation 11 5 1 Operation and display parts 11 5 2 Function modes 11 5 3 Switch output S1 S2 12 5 4 Current output 13 5 5 Self supervising function 14 5 6 Menu structure 15 5 7 Parameter overview 18 5 8 Error indication at operation 21 5 9 Software history 21 6 Service 22 6 1 Maintenance 22 6 2 Dismounting 22 6 3 Repair 22 6 4 Return 22 6 5 Disposal 22 7 Technical Data 23 7 1 Auxiliary pow...

Page 4: ...until to the end of the calibration interval Thus the process safety and with this the product quality will be improved significantly Besides the increased process safety the use of the temperature switch with self supervision allows substantial cost savings Due to the use of two redundantly working sensors which are mutually monitored the calibration intervals can be increased und thus calibratio...

Page 5: ...ystem with drift monitoring and redundancy function the recording of the Temperature is made additionally by a semiconductor temperature sensor Because of the parallel measurement with two physically different thermal coupled sensor elements the device detects impermissible drifts of a sensor and errors at the temperature measurement automatically At the failure of one of the two sensor elements t...

Page 6: ...cal manual and the relevant standards and rules This expert must have read and understood this technical manual and especially the safety notes The device may only be used within the permitted operation limits that are listed in this technical manual Every use besides these limits as agreed can lead to serious dangers The materials of the device must be checked for compatibility with the respectiv...

Page 7: ...eal medium temperature caused by the heat transfer The following general recommendations can be applied as approximately guideline In liquids the sensor tube length should be 5 6 times greater than the diameter of the sensor tube plus the sensitive length of 50 mm In steam air and gases the sensor tube length should be 10 15 times greater than the diameter of the sensor tube plus the sensitive len...

Page 8: ...e process temperature and the respective installation situation Like shown in the graphic the length of the neck tube can considerably influence the temperature at the terminal enclosure The graphic is only an approximately guide because the real heating of the terminal enclosure can be influenced by additional factors e g a system isolation or also the position of the terminal enclosure 3 3 Insta...

Page 9: ...avoid damage of the electronic The maximum permitted supply voltage range is All versions 10 5 35VDC All connections are reverse polarity protected 4 4 Switch output Warning Inductive loads at the PNP switch outputs e g relays contactors or magnetic vents may only be used with a free wheeling diode or a RC protection circuit to avoid high voltage peaks Note For inauguration it is suggested to deac...

Page 10: ...nection cable M12 A coded BN brown WH white BU blue BK black GY grey 1 1 1Electronic output type A 2x switch PNP supply 24VDC 1 1 2Electronic output type B 1x signal 4 20mA 1x switch PNP supply 24VDC 1 1 3Electronic output type C 1x signal 4 20mA 2x switch PNP supply 24VDC 1 1 4Electronic output type D 1x signal 4 20mA 1x switch PNP supply 24VDC Desina conformal ...

Page 11: ...on menu E Unit LED Indication unit by green LED F Error indication LED Indication abnormal behavior by red LED G Operation LED Indication ready status by green LED H Switch condition LED Indication of an active switch output by the respective yellow LED 5 2 Function modes 5 2 1Run mode The device records the applied physical measurand and proceeds the chosen functions according to the set paramete...

Page 12: ... to the upper switch point The red error indication LED is flashing In the error memory service SEr error memory ErrN there will be the indication of the concerning switch output S1oG or S2oG 5 3 2Switch delay time Reset switch delay time The activation resp deactivation of the switch output can be biased with a delay time resolution 0 1s to realize simple sequence control system 5 3 3Operating mo...

Page 13: ...ng value is outside the area that is defined by the switch point and the reset switch point and if the set reset switch point delay time has been expired The actual applied measuring signal can be applied or an arbitrary value can be set as switch resp switch back point 5 3 6Error indication function The switch output S1 can be alternatively used for error indication function Doing this a switch a...

Page 14: ...fference between the temperature measuring values transgresses the set drift response value drAL the drift alarm will be registered in the error memory ErrN the red error indication LED starts flashing and the switch output 1 if configured for error function will be activated corresponding to the settings in normally open or normally closed function The display and the current output generate furt...

Page 15: ...ACS CONTROL SYSTEMGmbHlLauterbachstr 57lD 84307Eggenfeldenlwww acs controlsystem delinfo acs controlsystem de 15 5 6 Menu structure 5 6 1Menu structure switch function password 1903 ...

Page 16: ...ACS CONTROL SYSTEMGmbHlLauterbachstr 57lD 84307Eggenfeldenlwww acs controlsystem delinfo acs controlsystem de 16 5 6 2Menu structure transmitter function password 3009 ...

Page 17: ...ACS CONTROL SYSTEMGmbHlLauterbachstr 57lD 84307Eggenfeldenlwww acs controlsystem delinfo acs controlsystem de 17 5 6 3Menu structure switch point password 1111 ...

Page 18: ...ptured as switch back point resp lower switch point oSig Adjustment without applied signal The actual switch back point lower switch point is shown in the display and can now be adjusted by the operation keys and Fc_1 HF_1 The switch output 1 operates in hysteresis function with switch point and switch back point FF_1 The switch output 1 operates in window function with lower and upper switch poin...

Page 19: ...rature reference value Adjustment range 3 9mA to 21mA If the adjusted measuring range is lower than 25 of the nominal measuring range the change will be refused and the display shows EEEE An already set offset will be regarded at the adjustment oSiG Adjustment lower temperature reference value without applied signal The freely adjustable pressure value in the set unit Unit is captured as lower tem...

Page 20: ...ay time the drift threshold value has been already exceeded By this e g the different response time of the two sensor elements at temperature deviations can be compensated The adjustment range is 0 300 seconds in steps of 1 second drb AUS The redundancy function is deactivated Ein The redundancy function is activated At the failure of the sensor element Pt100 the measuring is continued with the se...

Page 21: ... of your plant This temperature may be higher than the measuring range end value red flashing Aunt The lower limit value of the current output 3 9mA has been underrun Check the adjustment of the current output The system temperature is lower than the temperature concerning to the current output at 3 9mA red flashing AuEb The upper limit value of the current output 21mA has been exceeded Check the ...

Page 22: ...k for repair the following information s must be enclosed An exact description of the application The chemical and physical characteristics of the product A short description of the occurred error 6 4 Return Before returning the device the following measures must be performed All adhesive product residues must be removed This is especially important if the product is unhealthily e g caustic toxic ...

Page 23: ...A Permitted load RL US 10 5V 20mA Step response time T90 3ms td 0s Start up time tOn 1s 7 2 2 Switch output S1 S2 Function PNP switch to L Output voltage UOut UOut US 2V Output current IL 0 200mA current limited short circuit protected Step response time T90 4ms td 0s Rise time T90 30µs RL 3kR IOut 4 5mA Start up time tOn 1s Switch cycles 100 000 000 7 3 Measuring accuracy Reference conditions EN ...

Page 24: ...ring to nominal measuring span resp full scale FS 5 Limit value adjustment acc to EN IEC 60770 1 6 Specification for TD 7 1 adjusted measuring range nominal measuring range Specification for TD 7 1 adjusted measuring range nominal measuring range specification at nominal measuring range x TD 7 7 Turn Down TD nominal measuring range FS 2 adjusted measuring range 8 At reference conditions 9 Acc to D...

Page 25: ...ility Operation device class B Industrial range EN IEC 61326 Tightening torque 50Nm Weight 0 35kg L1 100mm L2 0mm 7 6 Materials process wetted Sensor tube Steel 1 4404 316L Steel 1 4571 316Ti Process connection Steel 1 4404 316L Steel 1 4571 316Ti Surface quality Ra 0 8µm Gaskets Process connection type 4 type 5 FPM fluorelastomere e g Viton EPDM ethylene propylene dienmonomere FDA listed 7 7 Mate...

Page 26: ...STEMGmbHlLauterbachstr 57lD 84307Eggenfeldenlwww acs controlsystem delinfo acs controlsystem de 26 8 Dimension drawings 8 1 Terminal enclosure 8 2 Process connection Type 0 without thread Type 1 Thread ISO 228 1 G B ...

Page 27: ...CONTROL SYSTEMGmbHlLauterbachstr 57lD 84307Eggenfeldenlwww acs controlsystem delinfo acs controlsystem de 27 Type 3 Thread ISO 228 1 G B Type 4 type 5 Thread ISO 228 1 G B front flush gasket 8 3 Sensor tube ...

Page 28: ...er process wetted K CrNi steel Ø6mm N CrNi steel Ø8mm L CrNi steel Ø10mm M CrNi steel Ø8mm tip Ø5mm L 40 mm only measuring system type S O CrNi steel Ø10mm tip Ø6mm L 40 mm R CrNi steel Ø8mm tip Ø3mm L 40 mm only measuring system type S Y others Neck tube 0 without 1 Neck tube standard L2 100mm Y Neck tube other length L2 Material terminal enclosure C CrNi steel Measuring range 2 99 9 200 C measur...

Page 29: ...ation calibration certificate 9 3 Accessories Accessories are not content of delivery of the device and must be ordered separately 9 3 1 Installation material A wide range of accessories for device installation is constantly available e g Compression fittings Screw on sockets Welding sockets Welding flanges Blind flanges Flanges with thread Reductions Tube nuts Marking plate measuring point laser ...

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