ACP RiderPro Product And Installation Manual Download Page 17 | Manualshive

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Australian Construction Products Pty Limited

ABN 63 091 618 781

H.office: 339 Horsley Road, Milperra, NSW 2214
Mail:

P.O. Box 565, Panania, NSW 2213

Tel:

+61 2 8708 4400

Fax:

+61 2 9792 6272

Email:

[email protected]

Web:

www.acprod.com.au

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Summary of Contents for RiderPro

Page 1: ...Date 15 07 2021 Page 1 17 Property of Margaritelli Ferroviaria S p A 06135 Ponte San Giovanni Italy RiderPro MotorcycleProtectionfor ACP Sentry Barrier TL 4 ThrieBeam System Product and Installation Manual DISTRIBUTED BY ...

Page 2: ...tal Radius Installation curvature radius 5 6 RiderPro Components Identification 6 6 1 Components for ACP Sentry TL4 ThrieBeam Barrier System 6 7 Tools Required 7 7 1 Recommended PPE 7 8 Site Establishment 7 8 1 Traffic Control 7 8 2 OverheadObstructions 7 8 3 Unloading Exclusion Zone 7 9 Installation to the ACP Sentry ThrieBeam Barrier System 8 9 1 New installation 8 9 2 Retrofitting installation ...

Page 3: ...SH Test 3 10 1100 kg vehicle and Test 3 11 2270 kg vehicle successfully tested It is important to note this compliance testing is not a specific requirement for motorcyclist protections systems but was conducted to assure the highest standards of safety for the motorcyclist safety system are met The flexible mounting bracket absorbs rider impact energy providing a forgiving impact The controlled d...

Page 4: ...ction through the combination of the spring effect of the mounting brackets and the controlled deformation of the corrugated beams The brackets attach directly to the post so that the bracket is in contact with the post and absorbs the impact energy of the fallen rider Whereas the corrugated beam acts to contain and redirect the fallen rider The position of RiderPro beneath the thrie beam guardrai...

Page 5: ... between the 3th and the 4th post from the RiderPro End Terminal 5 2 Minimum installation Length The Minimum installation Length of the RiderPro is ACP Sentry Barrier ThrieBeam System 20 meters No 5 panels 5 6 Placement within Guardrail End Terminals The end terminals of w beam guardrail barriers are designed to reduce the severity of a vehicle impact near or at the end of the system These termina...

Page 6: ... bill of materials to ensure that all the following components have been identified and delivered on site with the quantity required for the length to install Corrugated Beam Part No EE00500001 Weight 15 0 kg Mounting Bracket Part No EE00500005 Weight 3 6 kg Beam end terminal Part No EE00590000 Weight 4 3 kg Terminal mounting Bracket Part No EE00590001 Weight 6 6 kg Guardrail bolt with hexagonal s...

Page 7: ...e evaluated for risks to workers pedestrians and other road users The establishment of traffic control should provide safe travel for passing vehicles and or pedestrians and appropriately protect workers near the roadside 8 2 OverheadObstructions The site should be evaluated for potential overhead obstructions that may present a risk during the installation process These obstructions typically inc...

Page 8: ...e RiderPro mounting hole is not present in these post be prepared to drill a 12mm hole 600mm from the top of the Sentry Post 9 3 Sequence of installation The major steps in the installation of RiderPro are as follows 1 Installing the mounting brackets 2 Attaching and splicing the RiderPro beams 3 Installing the end terminals and 4 Adjusting the ground clearance of the beams 9 4 Attaching the mount...

Page 9: ...ing brackets with two M16 x 35 mm guardrail bolt Ref in Figure 4 using standard nuts and round washers but do not fully tighten them yet The beams must be overlapped with the flow of traffic so that the leading edge of the splice is shielded from the nearside approaching traffic Splice beams together using four M16 x 35 mm 8 8 guardrail bolts Ref in Figure 4 standard nuts and round washers It coul...

Page 10: ... two M16 x 35 mm guardrail bolts standard nuts and round washers Figure 5 Termination of RiderPro attached to the ACP Sentry Barrier dŚƌŝĞ Beam System impact wrench to tighten bolts and wear appropriate hearing protection Figure 6 ACP Sentry Barrier RiderPro Ground clearance The adjustment completed bolts connecting the beams to the brackets can now be tightened forming a snug connection there is ...

Page 11: ...ations The RiderPro mounting brackets are positioned such that they are in direct contact with the guardrail post and at each guardrail post The RiderPro mounting brackets have been connected to the Sentry Post with the M10x25 hardware with the appropriate torque apply The RiderPro beams are secured to each mounting bracket with a M16 x 35mm bolt standard nut and round washer The RiderPro beams ar...

Page 12: ...ence it is recommended that the guidelines contained in Section 8 0 be observed in the establishment of traffic control and an unloading exclusion zone in addition to investigation for underground services and overhead obstructions Table 1 Damage Assessment Guidelines Type of Damage Description of the Damage Action Damage to the galvanized coating on the beams The sum total of the damaged area doe...

Page 13: ...S B TL 4 RIDERPRO AUSTRALIAN CONSTRUCTION PRODUCTS ACP ...

Page 14: ...S B TL 4 R PRO DETAIL AUSTRALIAN CONSTRUCTION PRODUCTS ACP ...

Page 15: ...ed by law 1 30 su A3 Weight Traffic direction ACP 30 200 363 5 REVISION HISTORY REV DATE DESCRIPTION Ref Part n Description Weight Quantity 1 EE00500001 RiderPro Beam 14 96 kg 2 2 EE00590000 RiderPro Rail Terminal 4 25 kg 1 3 EE00500017 RiderPro Mounting Bracket 2 24 kg 4 4 EE00590002 RiderPro Sentry Terminal Mounting Bracket Assembly 5 44 kg 1 5 EE00700005 Round head bolt M16x35 Gr 8 8 18 6 EE007...

Page 16: ...sue Sheet DRW no Rev 1 1 This drawing is property of Margaritelli Ferroviaria S p A Its reproduction and display to third parties or its use not expressly authorized are prohibited by law 1 50 su A3 Weight Minimum curve installation Radius RiderPro MPS EE 005 99003 26 11 2020 00 R 2 5 0 m R 2 5 0 m 1 1 2 2 3 3 4 4 5 5 6 6 A A B B C C D D ...

Page 17: ...ion Products Pty Limited ABN 63 091 618 781 H office 339 Horsley Road Milperra NSW 2214 Mail P O Box 565 Panania NSW 2213 Tel 61 2 8708 4400 Fax 61 2 9792 6272 Email sales acprod com au Web www acprod com au DISTRIBUTED BY ...

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