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Ref: IM 031 Rev 00

Date: 15/07/2021 

Page 4/1

7

 

Property of 

Margaritelli Ferroviaria S.p.A. 

06135 Ponte San Giovanni - Italy 

1

 

Introduction 

RiderPro

 is a motorcyclist restraint system designed 

to reduce the impact severity for riders when 

colliding with a roadside 

thrie beam

 guardrail barrier. 

RiderPro

  is  positioned  below  the 

thrie 

beam  guardrail  and  prevents  a  sliding 

motorcyclist  from  contacting  the  supporting 

posts of the guardrail barrier. 

In this application, 

RiderPro

 has been engineered in 

order that it can be fitted to the following road 

safety barrier systems: 

ACP Sentry Barrier W beam System,

Drawing No ACP9016-000

ACP Sentry Barrier TL-4 ThrieBeam

System, Drawing No S.B.TL-4-

RIDERPRO

2

 

Specifications 

RiderPro

 Sentry 

Barrier

 ThrieB

eam 

System 

Panel 

section 

length 

4.0 m 

Mounting 

bracket 

spacing 

2.0 

System 

mass 

5.8 kg/m 

Panel 

Material 

350 Mpa Yield 

Strength Steel 

thickness 1.0 

mm 

Bracket 

Material 

275 Mpa Yield 

Strength Steel 

thickness 5.0 

mm 

System 

Coating 

Hot-dip

 and

 

continuous

galvanized 

3

 

How 

RiderPro

 Works. 

RiderPro

 is adapted to be installed as a motorcycle 

restraint system for the ACP Sentry Barrier either in a 

new installation or as retrofitting to existing 

installation, as determined by the Road Authority 

manager. 

RiderPro

 provides safe rider containment and 

redirection through the combination of the 

spring-effect of the mounting brackets and the 

controlled deformation of the corrugated beams. The 

brackets attach directly to the post

,

 so that the 

bracket is in contact with the post and absorbs the 

impact energy of the fallen rider.  Whereas, the 

corrugated beam acts to contain and redirect the 

fallen rider. 
The position of 

RiderPro

 beneath the 

thrie 

beam 

guardrail prevents rider contact with the posts and 

provides effective containment and smooth 

redirection. 

The 

RiderPro

 mounting bracket position is an 

important design consideration as vertical alignment 

with the face of the 

thrie 

beam guardrail reduces the 

potential for rider snagging. 

4

 

Crash Test 

Performances. 

RiderPro

 has been successfully crash tested in Class 

C60

 with 

Severity Level I

 in accordance with the 

European Technical Specification 

CEN/TS 1317-8

attached to: 

ACP Sentry Barrier W beam System, Drawing

No ACP9016-000

This crash test procedure is recognized by AS/NZS 

3845.

2

:201

7

 Road safety barrier systems and devices. 

Crash testing simulates an 86 kg dismounted rider 

sliding into a 20 m long installed barrier as follows: 

Impact at the post at 60 km/h and 30°, and

Impact mid-span between the posts at 60

km/h and 30°.

Additionally

the RiderPro Sentry has successfully 

undergone 

test

ing

 according to MASH-16 TL3

 which 

included Test 3-30 (1100kg vehicle) and 3-31 (2270kg 

vehicle)

.  These additional tests were conducted to 

assure the highest safety for the motorcyclist safety 

system are met.

 

Summary of Contents for RiderPro

Page 1: ...Date 15 07 2021 Page 1 17 Property of Margaritelli Ferroviaria S p A 06135 Ponte San Giovanni Italy RiderPro MotorcycleProtectionfor ACP Sentry Barrier TL 4 ThrieBeam System Product and Installation Manual DISTRIBUTED BY ...

Page 2: ...tal Radius Installation curvature radius 5 6 RiderPro Components Identification 6 6 1 Components for ACP Sentry TL4 ThrieBeam Barrier System 6 7 Tools Required 7 7 1 Recommended PPE 7 8 Site Establishment 7 8 1 Traffic Control 7 8 2 OverheadObstructions 7 8 3 Unloading Exclusion Zone 7 9 Installation to the ACP Sentry ThrieBeam Barrier System 8 9 1 New installation 8 9 2 Retrofitting installation ...

Page 3: ...SH Test 3 10 1100 kg vehicle and Test 3 11 2270 kg vehicle successfully tested It is important to note this compliance testing is not a specific requirement for motorcyclist protections systems but was conducted to assure the highest standards of safety for the motorcyclist safety system are met The flexible mounting bracket absorbs rider impact energy providing a forgiving impact The controlled d...

Page 4: ...ction through the combination of the spring effect of the mounting brackets and the controlled deformation of the corrugated beams The brackets attach directly to the post so that the bracket is in contact with the post and absorbs the impact energy of the fallen rider Whereas the corrugated beam acts to contain and redirect the fallen rider The position of RiderPro beneath the thrie beam guardrai...

Page 5: ... between the 3th and the 4th post from the RiderPro End Terminal 5 2 Minimum installation Length The Minimum installation Length of the RiderPro is ACP Sentry Barrier ThrieBeam System 20 meters No 5 panels 5 6 Placement within Guardrail End Terminals The end terminals of w beam guardrail barriers are designed to reduce the severity of a vehicle impact near or at the end of the system These termina...

Page 6: ... bill of materials to ensure that all the following components have been identified and delivered on site with the quantity required for the length to install Corrugated Beam Part No EE00500001 Weight 15 0 kg Mounting Bracket Part No EE00500005 Weight 3 6 kg Beam end terminal Part No EE00590000 Weight 4 3 kg Terminal mounting Bracket Part No EE00590001 Weight 6 6 kg Guardrail bolt with hexagonal s...

Page 7: ...e evaluated for risks to workers pedestrians and other road users The establishment of traffic control should provide safe travel for passing vehicles and or pedestrians and appropriately protect workers near the roadside 8 2 OverheadObstructions The site should be evaluated for potential overhead obstructions that may present a risk during the installation process These obstructions typically inc...

Page 8: ...e RiderPro mounting hole is not present in these post be prepared to drill a 12mm hole 600mm from the top of the Sentry Post 9 3 Sequence of installation The major steps in the installation of RiderPro are as follows 1 Installing the mounting brackets 2 Attaching and splicing the RiderPro beams 3 Installing the end terminals and 4 Adjusting the ground clearance of the beams 9 4 Attaching the mount...

Page 9: ...ing brackets with two M16 x 35 mm guardrail bolt Ref in Figure 4 using standard nuts and round washers but do not fully tighten them yet The beams must be overlapped with the flow of traffic so that the leading edge of the splice is shielded from the nearside approaching traffic Splice beams together using four M16 x 35 mm 8 8 guardrail bolts Ref in Figure 4 standard nuts and round washers It coul...

Page 10: ... two M16 x 35 mm guardrail bolts standard nuts and round washers Figure 5 Termination of RiderPro attached to the ACP Sentry Barrier dŚƌŝĞ Beam System impact wrench to tighten bolts and wear appropriate hearing protection Figure 6 ACP Sentry Barrier RiderPro Ground clearance The adjustment completed bolts connecting the beams to the brackets can now be tightened forming a snug connection there is ...

Page 11: ...ations The RiderPro mounting brackets are positioned such that they are in direct contact with the guardrail post and at each guardrail post The RiderPro mounting brackets have been connected to the Sentry Post with the M10x25 hardware with the appropriate torque apply The RiderPro beams are secured to each mounting bracket with a M16 x 35mm bolt standard nut and round washer The RiderPro beams ar...

Page 12: ...ence it is recommended that the guidelines contained in Section 8 0 be observed in the establishment of traffic control and an unloading exclusion zone in addition to investigation for underground services and overhead obstructions Table 1 Damage Assessment Guidelines Type of Damage Description of the Damage Action Damage to the galvanized coating on the beams The sum total of the damaged area doe...

Page 13: ...S B TL 4 RIDERPRO AUSTRALIAN CONSTRUCTION PRODUCTS ACP ...

Page 14: ...S B TL 4 R PRO DETAIL AUSTRALIAN CONSTRUCTION PRODUCTS ACP ...

Page 15: ...ed by law 1 30 su A3 Weight Traffic direction ACP 30 200 363 5 REVISION HISTORY REV DATE DESCRIPTION Ref Part n Description Weight Quantity 1 EE00500001 RiderPro Beam 14 96 kg 2 2 EE00590000 RiderPro Rail Terminal 4 25 kg 1 3 EE00500017 RiderPro Mounting Bracket 2 24 kg 4 4 EE00590002 RiderPro Sentry Terminal Mounting Bracket Assembly 5 44 kg 1 5 EE00700005 Round head bolt M16x35 Gr 8 8 18 6 EE007...

Page 16: ...sue Sheet DRW no Rev 1 1 This drawing is property of Margaritelli Ferroviaria S p A Its reproduction and display to third parties or its use not expressly authorized are prohibited by law 1 50 su A3 Weight Minimum curve installation Radius RiderPro MPS EE 005 99003 26 11 2020 00 R 2 5 0 m R 2 5 0 m 1 1 2 2 3 3 4 4 5 5 6 6 A A B B C C D D ...

Page 17: ...ion Products Pty Limited ABN 63 091 618 781 H office 339 Horsley Road Milperra NSW 2214 Mail P O Box 565 Panania NSW 2213 Tel 61 2 8708 4400 Fax 61 2 9792 6272 Email sales acprod com au Web www acprod com au DISTRIBUTED BY ...

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