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Stationary Photoionization Detector SPID2

User Manual

SPID2 - User Manual (en) - 1.11.docx

Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de

Version 1.11

Page 20 of 60

Calibration Sequence for Standard and Extended Calibration

Select Calibration Method

[Standard or Extended]

Standard

Extended

Gas Name

[Select Gas Name]

Select Concentration

[5 … 2

000 ppm]

Select Concentration

… 2

0 000 ppm]

Manual

Automatic

Manual

Automatic

Apply ZERO Gas

[Fresh Air]

Apply SPAN Gas

[Isobutene]

Apply ZERO Gas

[Fresh Air]

Apply SPAN Gas

[User gas]

Wait until calibration

step is finished

Wait until calibration

step is finished

Remove ZERO Gas

[Fresh Air]

Remove ZERO Gas

[Fresh Air]

Apply SPAN Gas

[Isobutene]

Apply SPAN Gas

[User gas]

Wait until calibration

step is finished

Wait until calibration

step is finished

Wait until calibration

step is finished

Wait until calibration

step is finished

Remove SPAN Gas

[Isobutene]

Remove SPAN Gas

[Isobutene]

Remove SPAN Gas

[User gas]

Remove SPAN Gas

[User Gas]

Calibration Successful

Summary of Contents for 0002627

Page 1: ...etector SPID2 User Manual SPID2 User Manual en 1 11 docx Analytical Control Instruments GmbH Volmerstraße 9A D 12489 BERLIN Germany www aci berlin de Version 1 11 Page 1 of 60 Stationary Photoionization Detector SPID2 User Manual ...

Page 2: ...anual en 1 11 docx Analytical Control Instruments GmbH Volmerstraße 9A D 12489 BERLIN Germany www aci berlin de Version 1 11 Page 2 of 60 Analytical Control Instruments GmbH Volmerstraße 9A D 12489 Berlin Germany Analytical Control Instruments GmbH All rights reserved ...

Page 3: ...ective 2014 34 EU Annex III Quality Assurance Notification complying with Annex IV of the ATEX Directive 2014 34 EU has been issued by FTZÚ Notified Body number 1026 FTZÚ 15 ATEX Q 003 IECEx QAR 15 0002 00 EN ISO IEC 80079 34 2011 Normen Harmonized standards EN 60079 0 2012 A11 2013 EN 60079 1 2014 Dieses Produkt erfüllt die Bestimmungen der Richtlinie 2014 30 EG elektromagnetische Verträglichkeit...

Page 4: ...ical Installation 11 4 2 Electrical Installation 12 4 3 Filter Port Installation 14 4 4 Sample Port Installation 15 5 User Interface 16 5 1 Startup 16 5 2 Display Overview 16 5 3 Operating Buttons 16 5 4 Instrument Info 17 5 5 Instrument Menu 17 6 Operation 18 6 1 Calibration 18 6 1 1 Calibration Procedure 19 6 1 2 Calibration Test 21 6 2 Measurement Configuration 22 6 2 1 Calibration Data 23 6 2 ...

Page 5: ...e PCU PCB 42 7 5 How To Replace the PID Lamp 43 7 6 How To Clean the PID Lamp 44 7 7 How To Replace the Filter Port Filter Cartridge 45 7 8 How To Replace the Sample Port Dust Filter 46 8 Technical Data 47 9 Approvals 48 9 1 Marking Certificates and Approvals According to the Directive 2014 34 EU ATEX 48 9 2 Marking and Certificates according to IECEx 50 10 Appendix 52 10 1 Error Messages 52 10 2 ...

Page 6: ...r maintenance intervals An integrated active carbon filter and the circuit sampling an automatic purging and automatic calibration are controlled 2 Safety and Usage Instructions 2 1 Terms and Symbols In this manual certain common terms and symbols used to warn you of dangers or to give you cautions that are important in avoiding injury or damage Observe and follow these cautions and regulations to...

Page 7: ...propriate use maintenance or servicing may affect the function of the device and thereby seriously compromise the user s life Before use the product operability must be verified The product must not be used if the function test is unsuccessful it is damaged a competent servicing maintenance has not been made genuine manufacturer spare parts have not been used Alternative use or use outside this sp...

Page 8: ...per overall operation of the device is to check it with a known concentration of the gas for which it has been calibrated Consequently calibration checks must be included as part of the routine inspection of the system As with all devices of these types high levels of or long exposure to certain compounds in the tested atmosphere could contaminate the sensor In atmospheres where the device may be ...

Page 9: ...ds is not practicable manufacturer reserves the right to charge for any site attendance where any fault is not found with the equipment Manufacturer shall not be liable for any loss or damage whatsoever or howsoever occasioned which may be a direct or indirect result of the use or operation of the Contract Goods by the Buyer or any Party This warranty covers instrument and parts sold to the buyer ...

Page 10: ...aße 9A D 12489 BERLIN Germany www aci berlin de Version 1 11 Page 10 of 60 3 SPID2 at a Glance Cable Gland Sample Port Unit Locking Screw Earth Terminal Mounting Holes Ø 7 mm Gas Exhaust Filter Port Unit Filter Cartridge Sample Port Dust Filter RS485 MODBUS Terminal Relay Terminals Power Terminal Quick Lock Screws ICU PCB PCU PCB ...

Page 11: ...nstallation check that the delivered components are complete and correct referring to the shipping documents and the sticker on the shipment carton When preparing the assembly make sure that the mounting arrangement is correct for the particular device 4 1 Mechanical Installation How To Attaching to the Wall 1 Using the device fixing holes Ø 7 mm as a template mark the holes for the two fixing scr...

Page 12: ...st before entry into the instrument or to slightly bend it to prevent water from entering NOTICE The power supply is defined as 24 VDC How To Install Electrical Connection 1 Open the device See chapter 7 3 2 Unscrew clamping nut at the cable gland 3 Put clamping nut on the cable 4 Insert cable for connection into the device 5 Connect cable to the corresponding pin numbers of the terminal 6 Tighten...

Page 13: ... A GND B Non Inverting Terminal Isolated Ground Inverting Terminal 1 2 3 X3 1 2 3 ERROR Relay NC Relay COM Relay NO Normally Closed De Energized Contact Common Contact Normally Open De Energized Contact 1 2 3 X4 1 2 3 ALARM HIGH Relay NC Relay COM Relay NO Normally Closed De Energized Contact Common Contact Normally Open De Energized Contact 1 2 3 X5 1 2 3 ALARM LOW Relay NC Relay COM Relay NO Nor...

Page 14: ...fitted and not damaged 2 Check that the filter cartridge seal is not broken 3 Screw the filter cartridge into the filter port unit Only light force is required 4 Open the filter cartridge after installation by using the opener CAUTION Do not use the device without filter cartridge dust filter and protection cap Impurities within ambient air can get into gas path and destroy the sensor Filter Cartr...

Page 15: ...ort Installation How To Install the Sample Port Dust Filter 1 Remove the sample port protection cap by pulling sideward 2 Check that the sample port dust filter is assembled and free of impurities 3 Replace sample port protection cap with gas intake hole downward Calibrate the device after installation of a new dust filter CAUTION Do not use the device without filter cartridge dust filter and prot...

Page 16: ...eted the main screen is displayed and the current loop output moves to a value representing the measurement value 5 2 Display Overview Alarm Indicator Purge Indicator Unit Measured value Gas Name Indicator available if AutoPurge is activated 5 3 Operating Buttons The device is operated using three magnetic field sensitive buttons which are placed left middle right at the bottom line under the disp...

Page 17: ...s protected by a four digit password and should only be changed by qualified and authorised persons The default password is set to 0000 WARNING When entering the instrument menu the measurement function will ABORT No measurement will be performed all alarms will be switched off the current loop the relays and the LEDs will be set to maintenance state see chapter 0 Therefore access to menu is prote...

Page 18: ... can easily be checked at any time by using the build in Calibration Test function The device must be calibrated after installation Connect power supply to the device at least one hour before attempting a calibration Preparations before Calibration Calibration Test To perform a calibration you need a pressure cylinder of SPAN Gas and or ZERO Gas a flow reducer a tube and a T piece The flow reducer...

Page 19: ...surement application Both calibration methods using a two point calibration which can be performed as a manual or an automatic calibration Manual Calibration Mode Both fresh air ZERO Gas and calibration gas SPAN Gas must be applied successively to the Sample Port Gas Input The user will be asked for applying the right gas during the calibration sequence Automatic Calibration Mode Only calibration ...

Page 20: ...l Automatic Apply ZERO Gas Fresh Air Apply SPAN Gas Isobutene Apply ZERO Gas Fresh Air Apply SPAN Gas User gas Wait until calibration step is finished Wait until calibration step is finished Remove ZERO Gas Fresh Air Remove ZERO Gas Fresh Air Apply SPAN Gas Isobutene Apply SPAN Gas User gas Wait until calibration step is finished Wait until calibration step is finished Wait until calibration step ...

Page 21: ...utomatic Calibration Mode was used Note 2 If Manual Calibration Mode was used How To Start Calibration Test 1 Go to the Instrument Menu and select CALIBRATION 2 Select run to go to calibration screen 3 Select TEST and press accept 4 Select SAMPLE PORT or FILTER PORT and press run Calibration TEST from SAMPLE PORT Apply SPAN Gas to the Sample Port The current measurement value will be displayed for...

Page 22: ...bration This menu item allows you to select which calibration data will be used for the measurement The user can select between the following two calibration data settings STANDARD or EXTENDED See section 6 2 1 Calibration Data Response This menu item allows you to select a response factor ISOBUTENE BENZENE Custom See section 6 2 2 Response Factor Alarms This menu item allows you to select two use...

Page 23: ...ith SPAN Gas Isobutene in air and Extended Calibration with SPAN Gas User gas in air with known concentration This menu setting allows you to select which type of calibration data are used for measurement Both calibration data for Extended Calibration and Standard Calibration are stored independently of one another How To Select Calibration Data 1 Go to the Instrument Menu and select MEAS CONFIG 2...

Page 24: ...user Additionally the user got the possibility to specify a list of up to 100 particular response factors by an additional configuration software via PC optional communication cable required After selecting a response factor the gas name will be shown on the display List of Response Factors for PID with 10 6 eV Lamp List Item Gas Name Response Factor 1 ISOBUTENE 1 00 2 BENZENE 0 55 3 Custom 0 50 1...

Page 25: ...s obligated to set ALARM HI higher than ALARM LO The device features two user configurable alarm levels ALARM LO 0 1 20 000 ppm ALARM HI 0 2 20 000 ppm How To Configure Alarm Setting 1 Go to the Instrument Menu and select MEAS CONFIG 2 Select run to start measurement configuration 3 Select Alarm LO level and change parameter 4 Select Alarm HI level and change parameter ALARM LO level 0 1 20 000 pp...

Page 26: ...hich operates over the entire supply voltage range The most common resistor in a 4 20 mA loop is 250 ohm however depending on applied supply voltage the maximum load resistance must be considered Supply Voltage Maximum Load Resistance RLOAD 9 V DC 330 Ohm 24 V DC 1 000 Ohm 36 V DC 1 500 Ohm The output current 4 20 mA or 0 5 mA and the corresponding signal range 0 20 000 ppm can be selected Example...

Page 27: ...igure Current Loop 4 20 mA or 0 5 mA 1 Go to the Instrument Menu and select MEAS CONFIG 2 Select run to start measurement configuration 3 Select Current Loop OUTPUT to change output range 4 Select Current Loop SIGNAL to change signal range Select Current Loop OUTPUT 4 20 mA 0 5 mA Select Current Loop SIGNAL 0 10 ppm 0 50 ppm 0 100 ppm 0 200 ppm 0 500 ppm 0 1 000 ppm 0 2 000 ppm 0 5 000 ppm 0 10 00...

Page 28: ...and sample gas The switching can be performed automatically by self chosen time intervals or by one time manual user input The Automatic Purge mode is the default operating mode for long term measurements Therefore two time intervals must be configured Purge Time This parameter determines the purge time how long the device will be taken ambient air filtered by an active carbon filter During this t...

Page 29: ...result t3 Begin of recovery cycle The valve is switched to sample input The display shows the last measurement result t4 Begin of next measurement cycle The final measurement result is show at display How To Setup Automatic Purge 1 Go to the Instrument Menu and select Purge 2 Select run to start configuration 3 Select AUTOMATIC 4 Configure Automatic Purge mode by PURGE TIME and MEAS TIME Select PU...

Page 30: ...ge 30 of 60 The Manual Purge mode can be selected at any time while the device is running How To Setup Manual Purge 1 Go to the Instrument Menu and select Purge 2 Select run to start configuration 3 Select MANUAL 4 Select PURGE TIME and press run to start purging Select PURGE TIME Adjustable between 1 min and 5 hours After purging the device independently returns again to the normal operation ...

Page 31: ...s system the first and the last device in chain must be terminated The MODBUS protocol implementation provides ASCII and RTU modus and can be configured in the instrument menu How To Configure RS485 MODBUS 1 Go to the Instrument Menu and select MODBUS 2 Select change to configure RS485 MODBUS interface Select SLAVE ID Up to 127 IDs are possible Select BAUDRATE 9600 19200 38400 57600 115200 Select ...

Page 32: ...ess Length Description 30001 String Ro 32 byte Device identification 30017 String Ro 32 byte Device name 30033 String Ro 32 byte Device serial number Measurement Results Register no Format Access Length Description 30100 Float Ro 4 byte Measurement result ppm 30102 Float Ro 4 byte Temperature C 30104 Float Ro 4 byte Humidity rH 30106 UInt32 Ro 4 byte Status information 30108 Float Ro 4 byte Respon...

Page 33: ...Error device initialization D04 1 Under range detected D20 1 Error Led control D05 1 Filter dirty detected D21 1 Error current loop D06 reserved 0 D22 1 Error PCU PCB D07 reserved 0 D23 1 Error ICU PCB D08 1 Device is in initialization mode D24 1 Error Pid ADC D09 1 Device is in measure mode D25 1 Error Pid humidity sensor D10 1 Device is in maintenance mode D26 1 Error Valve D11 1 Device is in id...

Page 34: ...ange ALARM HI 50 of measurement range Calibration Standard Calibration Current Loop Output 4 20mA Signal 0 20 ppm Low range 0 100 ppm Standard range 0 2 000 ppm High range Modbus Slave ID 10 Mode RTU Baud rate 115200 Parity even Termination Enable AutoPurge Meas Time 1 min Purge Time 1 min Password Set to default 0000 Response Factor ISOBUTENE x 1 00 How To Reset to factory defaults 1 Go to the In...

Page 35: ...1 11 Page 35 of 60 6 6 Service Mode The remote control mode allows connecting the instrument to a PC via RS485 interface for advanced configuration PC software SPID2 Control Center must be installed before you can connect the device to the PC A special adaptor is required How To Activate Service Mode 1 Go to the Instrument Menu and select SERVICE MODE 2 Select run to start Service Mode ...

Page 36: ... Isobutene 2000 ppm Isobutene Recommended ZERO Gas for calibration Synthetic Air Synthetic Air Synthetic Air Over range 24 ppm Isobutene 120 ppm Isobutene 2100 ppm Isobutene 6 8 Resolution of Measurement Result The representation of the measurement result depends on the selected detection range Low range Resolution 0 01 ppm Standard range Resolution 0 1 ppm High range Resolution 1 ppm According to...

Page 37: ...row All relays are normally energised so that are de energised and are switched to a fail safe condition in case of ALARM or ERROR During normal operation the normally closed NC contacts are open If an ALARM or ERROR is detected the relay contacts will change as follows the normally closed contacts NC will close the normally open contacts NO will open Relay nominal switching capacity resistive loa...

Page 38: ...ized energized Off Off Blue 1 mA 0 mA Normal energized energized energized Off Off Green 4 20 mA 0 5 mA Alarm LO De energized energized energized Red flash Off Green 4 20 mA 0 5 mA Alarm HI De energized De energized energized Red flash Red flash Green 4 20 mA 0 5 mA Over range De energized De energized energized Red flash Red flash Red 22 mA 0 5 mA Under range energized energized energized Off Off...

Page 39: ... in full compliance with the appropriate instructions and pertinent regulations 7 1 Maintenance Intervals The maintenance intervals must be set keeping the environmental conditions in mind especially in high polluted environment A periodic inspection of the device must be performed at least once a year The first inspection shall take 3 month after installation It is strongly recommended that the m...

Page 40: ...olmerstraße 9A D 12489 BERLIN Germany www aci berlin de Version 1 11 Page 40 of 60 7 2 Safety Screws Safety screw for the Filter Port Unit DO NOT LOOSE THIS SCREW Safety screw for the Sampe Port Unit DO NOT LOOSE THIS SCREW WARNING It is not allowed to unscrew the safety screws of the Filter Port Unit and Sample Port Unit ...

Page 41: ... aci berlin de Version 1 11 Page 41 of 60 7 3 How To Open the Device Remove Locking Screw and Lid 1 Unscrew the cover locking screw 2 Unscrew the lid of the enclosure Needed tools Allen key Remove Captive Screw 3 Unscrew the captive screw Needed tools Torx wrench TX15 Swing Out Electronic Unit 4 Pull on the top of the board to swing out the upper electronic unit ...

Page 42: ... 1 Remove the flexible hoses from the tube stubs When reassembling pay attention to the order and orientation of the hoses Unscrew Captive Screws 2 Unscrew both captive screws Remove PCU PCB 3 Remove the PCU PCB from the upper locking screw by pulling it down and pushing it left Don t remove the locking screw This screw is glued in and may be very tight Remove Electrical Connection 4 Unplug the co...

Page 43: ...e PID sensor block 3 Disconnect the PID lamp power supply connector Do not unplug by pulling on the cable Replace Front Isolation 4 Remove the old front isolation from the PID sensor block by using a tweezer 5 Place the new front isolation into the PID sensor block and make sure that the curvature shows to the lamp side and that the front isolation snaps into the circular groove at the ground of t...

Page 44: ...ded to clean the lamp window The interval between cleaning depends on concentration level and is governed by results of checking with use of calibrating SPAN Gas Cleaning procedure 1 Remove the PID lamp like described in chapter 7 5 2 For window cleaning it is recommended to use long stapling textile which is wrapped around a glass rod and saturated with pure acetone chemically pure Pressing on th...

Page 45: ...irty will be shown on display Remove Filter Port Filter Cartridge 1 Unscrew the old filter cartridge counter clockwise Replace Filter Port Filter Cartridge 2 Check that the filter port seal is fitted and not damaged 3 Check that the filter cartridge seal is not broken 4 Screw the filter cartridge into the filter port unit Only light force is required 5 Open the filter cartridge after installation ...

Page 46: ...rlin de Version 1 11 Page 46 of 60 7 8 How To Replace the Sample Port Dust Filter Remove Sample Port Protection Cap 1 Remove the protection cap by pulling it sideward Replace Sample Port Dust Filter 1 Unscrew the dust filter counter clockwise 2 Replace the dust filter by a new one 3 Replace the protection cap Calibrate the device after installation of a new dust filter ...

Page 47: ...rature compensation at 0 50 C and 0 90 rH residual effect less than 10 FS Operating condition 10 55 C 0 95 rH non condensing Storage conditions 20 60 C 0 95 rH non condensing Gas sampling Integrated diaphragm pump about 250 ml min Sample inlet with dust and water protection filter PID lamp life time Min 8 000 hours typical more than 15 000 h Alarms 2 adjustable alarm levels Power supply 9 36 VDC m...

Page 48: ...uments GmbH Volmerstraße 9A D 12489 Berlin Germany Type of protection EN 60079 0 2012 A11 2013 EN 60079 1 2014 Marking II 2G Ex db IIC T6 Gb 40 C Ta 60 C Type key SPID2 R D L S C Rated voltage 9 VDC 36 VDC Maximum power dissipation 4 W EC Type Examination Certificate FTZÚ 15 ATEX 0110X Quality Assurance Notification 1026 Year of Manufacture see Label S N see Label Position of thread hole for cable...

Page 49: ... maximum values mentioned in standard To obtain information about joints dimension it is necessary to contact the manufacturer Do not open the instrument when energised Intensive electrostatic charging processes have to be prevented Maintenance or repairment according to the type of protection d is only allowed by the manufacturer IP64 vertical filter unit down Cable gland The housing of the detec...

Page 50: ...straße 9A D 12489 Berlin Germany Type of protection IEC 60079 0 2011 IEC 60079 1 2014 Marking Ex db IIC T6 Gb 40 C Ta 60 C Type key SPID2 R D L S C Rated voltage 9 VDC 36 VDC Maximum power dissipation 4 W IEC Type Examination Certificate IECEx FTZÚ 15 0030X Quality Assurance Notification 1026 Year of Manufacture see Label S N see Label Position of thread hole for cable gland 0 left 1 right 0 witho...

Page 51: ...losure are different from relevant minimum and maximum values mentioned in standard To obtain information about joints dimension it is necessary to contact the manufacturer Do not open the instrument when energised Intensive electrostatic charging processes have to be prevented Maintenance or repairment according to the type of protection d is only allowed by the manufacturer IP64 vertical filter ...

Page 52: ... is well connected PID sensor PID sensor does not work Check that the cable between PID sensor and PCU PCB is well connected PID humid PID humidity sensor error Relays Relay does not work Restart the device Pump Motor The pump motor does not work Check that the Pump motor connector is well connected Pump Blocked The pump was blocked or got heavy load Check sample gas input and dust filter Check th...

Page 53: ...tector SPID2 User Manual SPID2 User Manual en 1 11 docx Analytical Control Instruments GmbH Volmerstraße 9A D 12489 BERLIN Germany www aci berlin de Version 1 11 Page 53 of 60 10 2 Mechanical Drawing Dimensions shown in millimetres ...

Page 54: ...6392 5466 Fax 49 30 6392 5465 www aci berlin com 12 Ordering Information I II III IV V SPID2 R0 D0 L0 S0 C0 I R0 Detection Range Standard Range 0 100ppm R1 Detection Range Low Range 0 20ppm R2 Detection Range High Range 0 2 000ppm II D0 Digital Interface RS485 with MODBUS D1 Future Option III L0 Lamp 10 6 eV L1 Future Option IV S0 Alarm Relays Without Relays S1 Alarm Relays With Relays V C0 Cable ...

Page 55: ...mbH Volmerstraße 9A D 12489 BERLIN Germany www aci berlin de Version 1 11 Page 55 of 60 13 Spare Parts Part Number 0002183 SPID2 Filter Cartridge 0002184 SPID2 Dust Filter 0002881 SPID2 long life dust filter element 0002404 SPID2 Magnet Stick 0002452 SPID2 Sample Port Protection Cap 0002598 SPID2 Front Isolation Pack ...

Page 56: ...lytical Control Instruments GmbH Volmerstraße 9A D 12489 BERLIN Germany www aci berlin de Version 1 11 Page 56 of 60 0002801 SPID2 PCU PID Control Unit complete Part Number 0002670 SPID2 Lamp Kit 10 6 eV 0002671 SPID2 Sensor Block Kit 0002672 SPID2 Valve Kit 0002673 SPID2 Standard Pump Kit ...

Page 57: ...1 Page 57 of 60 14 Accessories Part Number 0002873 SPID2 long life dust filter 0002678 Cable gland Ex d IIC M20 x 1 5 Ø 10 14 mm 0002679 Cable gland Ex d IIC M20 x 1 5 Ø 7 12 mm 0002719 Calibration Kit Calibration Gas 100 ppm Isobutene in air 34 l Tube Flow Controller with pressure indicator 0002735 Calibration Gas 100 ppm Isobutene in air 34 l 0002770 SPID2 USB RS485 communication kit 5m ...

Page 58: ...8 of 60 15 Scope of Delivery Part Number Description SPID2 R0 D0 L0 S0 C0 SPID2 complete device with 1 x 10 6 eV VUV hollow cathode lamp with Ceramic Discharge Channel 1 x Filter Cartridge 1 x Dust Filter 1 x Magnet Pen 2 x Screw drivers for maintenance and service Terminal connectors 1 x Power 1 x RS485 MODBUS 3 x Relay 1 x User manual 1 x Declaration of conformity 1 x Certificate of inspection ...

Page 59: ...tationary Photoionization Detector SPID2 User Manual SPID2 User Manual en 1 11 docx Analytical Control Instruments GmbH Volmerstraße 9A D 12489 BERLIN Germany www aci berlin de Version 1 11 Page 59 of 60 ...

Page 60: ...Control Instruments GmbH Volmerstraße 9A D 12489 BERLIN Germany www aci berlin de Version 1 11 Page 60 of 60 Analytical Control Instruments GmbH Volmerstraße 9A D 12489 Berlin Germany Tel 49 30 6392 5466 Fax 49 30 6392 5465 www aci berlin com Analytical Control Instruments GmbH All rights reserved ...

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